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Installation and Operations Manual 

— Model 400 Series 

TROUBLESHOOTING

 

18 

B&B ARMR

                                                                                                                  

A Division of B&B Roadway and Security Solutions                                                                                                             04X0 Rev G

 

2.5  Hydraulic Unit Installation 

Refer to separate manual for information on the specific model provide. 

 

2.5.1  Typically, the Model 400 series hydraulic unit is mounted on a concrete pad. 

Generally, the hydraulic, electrical power, and control conduits will be run 

together, and all will turn up out of the concrete pad to attach to the 

hydraulic unit. Additional conduits may be required for traffic lights, loop 

detectors, and other options. Contact B&B ARMR if you are unclear about 

the conduit requirements for your installation. 

2.5.2  Place the hydraulic unit on the pad over the exposed conduits and bolt the 

unit in place. (The feet on the unit will accept standard concrete anchors.) If 

you mount the unit to an intermediate steel structure, make sure that 

structure is securely fastened to the pad. 

2.5.3  Terminate the electrical power and control conduits in the electrical box and 

the hydraulic hose conduit to the hydraulic side of the HPU. The hydraulic 

conduit should be cut flush with the concrete pad. This will allow the 

hydraulic hose to move slightly when pressure is applied without rubbing 

against any sharp edges on the conduit. 

2.5.4  Install the hose by pulling it into the conduit, making sure to protect the hose 

from any sharp edges. When you cut the hose to length do not cut it too 

short, as the hose will shrink in length when under pressure. 

2.5.5  Connect the hoses to the fittings located on the manifold.  The two fittings 

on the left side of the manifold operate the gate, while the set on the right 

operate the locking pin cylinder (model 450 & 450A only) 

2.5.6  The hydraulic unit's oil tank holds 30 gallons.  Approved hydraulic oil must 

be added by removing the tank lid and pouring into the tank.  The tank 

should be filled until the oil is half way up the sight glass. (See the 

Maintenance

 section for oil specifications and additional details.) You may 

see small amounts of oil in the unit when it arrives. This is residue from 

factory testing prior to shipment 

Summary of Contents for 400 Series

Page 1: ...MODEL 400 SERIES SLIDING GATE VEHICLE BARRIER INSTALLATION MANUAL B B ARMR Headquarters Tech Support 5900 S Lake Forest Dr Suite 230 McKinney TX 75070 Phone 800 367 0387 Fax 972 385 9887 E mail info...

Page 2: ...ial installations Equipment upgrades modernize your old equipment with state of the art hydraulics and control systems Ancillary security equipment such as security guard enclosures card readers secur...

Page 3: ...ained staff and the right tools and equipment How to Contact Us If you have any questions or experience any problems with your vehicle barrier or if we can help you with any other facility security is...

Page 4: ...v System Installation Record v 1 ORIENTATION 7 1 1 Overview 7 1 2 Options 12 1 3 Specifications 12 2 INSTALLATION 13 2 1 Introduction 13 2 2 Preliminary Considerations 13 2 3 Typical Installation of t...

Page 5: ...00 a sliding cantilevered crash gate rated to stop a 15 000 pound vehicle traveling at 30 miles per hour Model 400A a sliding cantilevered crash beam rated to stop a 15 000 pound vehicle traveling at...

Page 6: ...e standard opening when the gate leaf is fully retracted is 144 inches 12 feet or 3 66 meters This is the space through which a vehicle will pass and corresponds to the standard width of a traffic lan...

Page 7: ...s not pressurized hydraulic pump and all of the required valves manifolds and flow control devices An electric motor operates the gear type hydraulic pump which operates by a system pressure switch in...

Page 8: ...ating logic the motor starter and the motor overload protector The control circuit is 120 volt single phase with 24 volt dc input The outputs are 24 volt dc and 120 volt ac and some are customer defin...

Page 9: ...the motor stanchion it has additional reinforcements gussets stabilizer beams and braces Figure 1 3 shows the key components of the receiver stanchion The 450 gates have a pair of two inch thick stain...

Page 10: ...revent accidental closing of the gate onto the vehicle Infrared safety beams to detect pedestrian traffic or as an additional vehicle sensing device Keypads card readers or other vehicle access contro...

Page 11: ...ns presented below You are responsible for the correct and safe installation operation and maintenance of this equipment 2 2 Preliminary Considerations Before beginning site excavation and barrier ins...

Page 12: ...ons so that the transit is reading within 1 32nd of an inch at each of the four points It is CRITICAL THAT THE SHAFTS ARE PERFECTLY LEVEL for the gate to function properly Verify also that the stanchi...

Page 13: ...s may be pre greased Be careful not to over grease the bearings make sure the grease does not leak out of the sides of the bearings 2 3 8 Install the four guide wheels into the guide wheel receivers o...

Page 14: ...bly Mount the motor on the wheel post closest to the roadway opening and on the side between the two single posts Leave the motor mount in the down position with the bolts slightly loose until the mot...

Page 15: ...ge the limit switches lever arms The plate must be located so that both limit switches are hit in the correct sequence The first limit switch tells the controller to slow the gate down The second limi...

Page 16: ...electrical power and control conduits in the electrical box and the hydraulic hose conduit to the hydraulic side of the HPU The hydraulic conduit should be cut flush with the concrete pad This will al...

Page 17: ...next to the convenience outlet disconnects all of the control power Most other wiring is low voltage 24 volt dc Terminate all low voltage inputs on the red terminal blocks at the bottom of the electri...

Page 18: ...24 volt dc Gate Open Limit Switch Switch must be wired for the gate to work Switch common to I5 Switch point to 24 volt dc Safety Devices Switch common to I6 Switch point to 24 volt dc Stop Button Bu...

Page 19: ...l or electrical If mechanical check for binding on the gate If not 5 Check PLC input 6 Check that safeties are clear 7 Check PLC output 8 Check push button operation 9 Check locking pin and proximity...

Page 20: ...ted 4 Check that the spur gear is properly adjusted to the gear rack Hydraulic unit is excessively hot 1 Check that the pressure relief valve is closed fully clockwise 2 Check that the pressure switch...

Page 21: ...ay and Security Solutions 04X0 Rev G 6 ENGINEERING DRAWINGS The following engineering drawings are for reference only For job specific drawings and details please refer to the Submittal Documentation...

Page 22: ...400 Series TROUBLESHOOTING 24 B B ARMR A Division of B B Roadway and Security Solutions 04X0 Rev G B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 GENERIC 400 CANTILEVER SLIDING GATE 2...

Page 23: ...ations Manual Model 400 Series TROUBLESHOOTING 25 B B ARMR A Division of B B Roadway and Security Solutions 04X0 Rev G B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 400 CRASH BEAM LEF...

Page 24: ...anual Model 400 Series TROUBLESHOOTING 26 B B ARMR A Division of B B Roadway and Security Solutions 04X0 Rev G B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 450A CANTILEVER SLIDING GA...

Page 25: ...ns Manual Model 400 Series TROUBLESHOOTING 27 B B ARMR A Division of B B Roadway and Security Solutions 04X0 Rev G B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 400 400A CANTILEVER SL...

Page 26: ...ns Manual Model 400 Series TROUBLESHOOTING 28 B B ARMR A Division of B B Roadway and Security Solutions 04X0 Rev G B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 450 450A CANTILEVER SL...

Page 27: ...ns Manual Model 400 Series TROUBLESHOOTING 29 B B ARMR A Division of B B Roadway and Security Solutions 04X0 Rev G 400 SERIES CANTILEVER SLIDING GATE FOUNDATIONS B B ARMR 2009 Chenault Dr 114 Carrollt...

Page 28: ...limited to unauthorized repairs improper installation installation not performed by BBRSS authorized personnel incoming supply power is outside the tolerance for the product failure to perform manufa...

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