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Installation and Operations Manual 

— Model 400 Series 

TROUBLESHOOTING

 

14 

B&B ARMR

                                                                                                                  

A Division of B&B Roadway and Security Solutions                                                                                                             04X0 Rev G

 

2.3  Typical Installation of the Motor and Receiver Stanchions  

Perform the following steps to install the motor and receiver stanchions.(Always refer to your 

submittal for your specifications.) 

2.3.1  Excavate the holes for the stanchions as shown in the Foundation Drawings 

supplied in your submittal. (See generic drawings in the drawings section). 
Place the stanchions in the excavation holes.  

2.3.2  Install the axles for the roller wheels in the appropriate holes in the 

stanchions and tighten the setscrews against the flats on the axles. Tighten 
the setscrews securely, and use a locking compound on the setscrews threads 
if available. Use care when installing the axles, as they serve as the critical 
measuring point for final installation.  

2.3.3  The tops of the axles must be 31-¾ inches above the roadbed height at the 

roadbed's highest point (If wheels are factory installed make sure they are 
35-¾ inches above the roadbed).  Adjust the stanchion's position in the 
excavation to bring the axles to the correct height. Use a transit to level all 
four points (the top of the end of each axle) and make any final adjustments 
in the positions of the stanchions so that the transit is reading within 1/32

nd

 of 

an inch at each of the four points.  It is CRITICAL THAT THE SHAFTS 
ARE PERFECTLY LEVEL for the gate to function properly. Verify also 
that the stanchions are plumb and level. 

2.3.4  Place a partial pour of concrete into the excavation holes to lock the 

stanchions in place. Use the transit to verify the stanchions remain level and 
plumb. 

2.3.5  Rough in the conduits. All conduits, fittings, sweeps, and couplings must be 

electrical grade (gray color); do not use plumbing type (white color). All 
conduits are run to the hydraulic pump unit. Accordingly, run all the conduits 
for your installation to the location where the hydraulic unit's concrete pad 
will be located. Run the conduits together and be sure the conduits are long 
enough to extend above the anticipated height of the hydraulic unit's pad. 
(See section 2.5, 

Hydraulic Unit Installation

, for additional information.) 

2.3.6  Make the final concrete pour, again making sure the axle height does not 

change and remain level and plumb. Remove any concrete that might have 
splattered inside the exposed conduits.  

2.3.7  After the concrete has set, install the roller wheels, collars and nuts onto the 

axles.  Place two collars (spacers) on each side of the shaft, then the wheel, 
then another collar, and finally the nut.  Adjust the wheels and axle nuts so 
there is no side play in the wheels, but yet they can still be turned easily by 
hand. Tighten set screw on the nut.  Grease the wheel bearings using the 

Summary of Contents for 400 Series

Page 1: ...MODEL 400 SERIES SLIDING GATE VEHICLE BARRIER INSTALLATION MANUAL B B ARMR Headquarters Tech Support 5900 S Lake Forest Dr Suite 230 McKinney TX 75070 Phone 800 367 0387 Fax 972 385 9887 E mail info...

Page 2: ...ial installations Equipment upgrades modernize your old equipment with state of the art hydraulics and control systems Ancillary security equipment such as security guard enclosures card readers secur...

Page 3: ...ained staff and the right tools and equipment How to Contact Us If you have any questions or experience any problems with your vehicle barrier or if we can help you with any other facility security is...

Page 4: ...v System Installation Record v 1 ORIENTATION 7 1 1 Overview 7 1 2 Options 12 1 3 Specifications 12 2 INSTALLATION 13 2 1 Introduction 13 2 2 Preliminary Considerations 13 2 3 Typical Installation of t...

Page 5: ...00 a sliding cantilevered crash gate rated to stop a 15 000 pound vehicle traveling at 30 miles per hour Model 400A a sliding cantilevered crash beam rated to stop a 15 000 pound vehicle traveling at...

Page 6: ...e standard opening when the gate leaf is fully retracted is 144 inches 12 feet or 3 66 meters This is the space through which a vehicle will pass and corresponds to the standard width of a traffic lan...

Page 7: ...s not pressurized hydraulic pump and all of the required valves manifolds and flow control devices An electric motor operates the gear type hydraulic pump which operates by a system pressure switch in...

Page 8: ...ating logic the motor starter and the motor overload protector The control circuit is 120 volt single phase with 24 volt dc input The outputs are 24 volt dc and 120 volt ac and some are customer defin...

Page 9: ...the motor stanchion it has additional reinforcements gussets stabilizer beams and braces Figure 1 3 shows the key components of the receiver stanchion The 450 gates have a pair of two inch thick stain...

Page 10: ...revent accidental closing of the gate onto the vehicle Infrared safety beams to detect pedestrian traffic or as an additional vehicle sensing device Keypads card readers or other vehicle access contro...

Page 11: ...ns presented below You are responsible for the correct and safe installation operation and maintenance of this equipment 2 2 Preliminary Considerations Before beginning site excavation and barrier ins...

Page 12: ...ons so that the transit is reading within 1 32nd of an inch at each of the four points It is CRITICAL THAT THE SHAFTS ARE PERFECTLY LEVEL for the gate to function properly Verify also that the stanchi...

Page 13: ...s may be pre greased Be careful not to over grease the bearings make sure the grease does not leak out of the sides of the bearings 2 3 8 Install the four guide wheels into the guide wheel receivers o...

Page 14: ...bly Mount the motor on the wheel post closest to the roadway opening and on the side between the two single posts Leave the motor mount in the down position with the bolts slightly loose until the mot...

Page 15: ...ge the limit switches lever arms The plate must be located so that both limit switches are hit in the correct sequence The first limit switch tells the controller to slow the gate down The second limi...

Page 16: ...electrical power and control conduits in the electrical box and the hydraulic hose conduit to the hydraulic side of the HPU The hydraulic conduit should be cut flush with the concrete pad This will al...

Page 17: ...next to the convenience outlet disconnects all of the control power Most other wiring is low voltage 24 volt dc Terminate all low voltage inputs on the red terminal blocks at the bottom of the electri...

Page 18: ...24 volt dc Gate Open Limit Switch Switch must be wired for the gate to work Switch common to I5 Switch point to 24 volt dc Safety Devices Switch common to I6 Switch point to 24 volt dc Stop Button Bu...

Page 19: ...l or electrical If mechanical check for binding on the gate If not 5 Check PLC input 6 Check that safeties are clear 7 Check PLC output 8 Check push button operation 9 Check locking pin and proximity...

Page 20: ...ted 4 Check that the spur gear is properly adjusted to the gear rack Hydraulic unit is excessively hot 1 Check that the pressure relief valve is closed fully clockwise 2 Check that the pressure switch...

Page 21: ...ay and Security Solutions 04X0 Rev G 6 ENGINEERING DRAWINGS The following engineering drawings are for reference only For job specific drawings and details please refer to the Submittal Documentation...

Page 22: ...400 Series TROUBLESHOOTING 24 B B ARMR A Division of B B Roadway and Security Solutions 04X0 Rev G B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 GENERIC 400 CANTILEVER SLIDING GATE 2...

Page 23: ...ations Manual Model 400 Series TROUBLESHOOTING 25 B B ARMR A Division of B B Roadway and Security Solutions 04X0 Rev G B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 400 CRASH BEAM LEF...

Page 24: ...anual Model 400 Series TROUBLESHOOTING 26 B B ARMR A Division of B B Roadway and Security Solutions 04X0 Rev G B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 450A CANTILEVER SLIDING GA...

Page 25: ...ns Manual Model 400 Series TROUBLESHOOTING 27 B B ARMR A Division of B B Roadway and Security Solutions 04X0 Rev G B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 400 400A CANTILEVER SL...

Page 26: ...ns Manual Model 400 Series TROUBLESHOOTING 28 B B ARMR A Division of B B Roadway and Security Solutions 04X0 Rev G B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 450 450A CANTILEVER SL...

Page 27: ...ns Manual Model 400 Series TROUBLESHOOTING 29 B B ARMR A Division of B B Roadway and Security Solutions 04X0 Rev G 400 SERIES CANTILEVER SLIDING GATE FOUNDATIONS B B ARMR 2009 Chenault Dr 114 Carrollt...

Page 28: ...limited to unauthorized repairs improper installation installation not performed by BBRSS authorized personnel incoming supply power is outside the tolerance for the product failure to perform manufa...

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