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BALZER ELIMINATOR VACUUM TANK Series, User Manual

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Eliminator Vacuum Tank (Tandem) User Manual

15

Operation

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Summary of Contents for ELIMINATOR VACUUM TANK Series

Page 1: ...County Rd 27 Box 458 Mountain Lake MN 56159 www balzerinc com 800 795 8551 ELIMINATOR VACUUM TANKS TANDEM USER MANUAL UM EVT 1 March 16 2015 ECR 101408R...

Page 2: ...Serial Number Date of Purchase Purchased From Dealer s Address Dealer s Telephone...

Page 3: ...22 Brake Fluid Level Check 22 Vacuum Pump 22 Boom Control System 22 Boom Operations 23 Rite Rate Flow System 24 Rite Rate Flow System Field Operation 25 INDEX Maintenance 27 Daily and Before Start of...

Page 4: ......

Page 5: ...securing warranty and in answering questions that you may have at some later date Operating instructions and parts manuals are shipped with this machine If parts of these manuals are missing or become...

Page 6: ...ntended design substitution of parts not approved by Balzer Inc or modifications or repairs by others that are done in a manner as determined by the judgment or Balzer Inc to have adversely affected t...

Page 7: ...ck on the Register Now button under Warranty Registration Complete the online form and click Submit Balzer Inc is committed to our customers and their privacy Balzer Inc will only use the information...

Page 8: ...4 Eliminator Vacuum Tank Tandem User Manual...

Page 9: ...Eliminator Vacuum Tank Tandem User Manual 5 Safety...

Page 10: ...his machine This includes providing understandable interpretation of these instructions for operators who are not fluent in reading or understanding English CAUTION CAUTION indicates a potentially haz...

Page 11: ...ors and or any unqualified personnel to operate or be near this equipment unless properly supervised NEVER allow anyone to ride on this equipment at any time NEVER leave this equipment running unatten...

Page 12: ...EVER ENTER THIS EQUIPMENT UNLESS ABSOLUTELY NECESSARY If entry is necessary take proper safety precautions to include but not limited to Additional person on site and on the outside near the point of...

Page 13: ...Notify medical staff that there is an injection injury with hydraulic fluid Injected fluid must be surgically removed by a doctor familiar with this type of injury or gangrene may result DO NOT attemp...

Page 14: ...during operation of this equipment These safety signs and decals MUST be read understood and followed to be effective Replacement of Safety Signs and Decals Safety signs and decals must be kept clean...

Page 15: ...Eliminator Vacuum Tank Tandem User Manual 11 Technical Data...

Page 16: ...isc Hydraulic Operating Pressure Up to 3000 PSI 20 68 MPa Electrical System 12 VDC Electrical Connection 7 Way Receptacle Maximum Tow Speed 20 MPH 32 KPH TRACTOR REQUIREMENTS PTO Horsepower Maximum 24...

Page 17: ...cm Tank Length 300 762 cm 300 762 cm 300 762 cm 300 762 cm Tank Diameter 84 213 4 cm 84 213 4 cm 89 226 1 cm 89 226 1 cm Wheel Base 86 218 5 cm 86 218 5 cm 86 218 5 cm 86 218 5 cm Clearance 19 48 25 c...

Page 18: ...3 4 57 8 cm Port Diameter 4 10 2 cm RPM Range 800 1000 Maximum Vacuum 27 inHg 90 Maximum Continuous Vacuum 18 inHg 60 Flow Rate at 60 452 CFM 12 800 l min Flow Rate at Free Air 500 CFM 14 200 l min M...

Page 19: ...Eliminator Vacuum Tank Tandem User Manual 15 Operation...

Page 20: ...Way Valve or T Valve ORANGE Down Pressure BLUE Hydraulic Motor BLUE GREEN Hydraulic Motor Zero Return Line Attaching to Tractor Attach the tractor s drawbar to the hitch using a properly sized hitch p...

Page 21: ...tly NOTE MAKE MENTAL AND OR WRITTEN NOTES CONCERNING WHICH WAY TO MOVE THE LEVERS FOR THE DESIRED RESULTS ENGAGE THE PTO SLOWLY with the tractor throttle at slow idle Use maximum modulation on tractor...

Page 22: ...re than half the length of the telescoping member overlap Hydraulic Drive System If this machine is equipped with a hydraulic motor it will have one of the following check which motor is used o 3 94 C...

Page 23: ...er is only used to bring the steering wheels inline with the straight axle for backing up Placing the tractor s hydraulic lever into the Float Position allows the machine to steer As the steering whee...

Page 24: ...left side suspension cylinders DO NOT connect to the base end of the right side suspension cylinders Once each circuit is charged the circuit is closed With the left side cylinders connected to each o...

Page 25: ...Connections Figure 19 Right Front Cylinder Left Front Cylinder Right Rear Cylinder Left Rear Cylinder Hydraulic Rod Connections Figure 16 Cylinder Base Hydraulic Connection Cylinder Rod Hydraulic Con...

Page 26: ...ulled fully backward 2 To release the brakes the lever must be pushed fully forward to the Float position Brake Fluid Level Check 1 Apply brakes 2 Measure the compression of the pressure release sprin...

Page 27: ...he source tank 4 Open the Boom Valve This will open the valve located at the front of the tank and will close the valve located inline with the boom suction tube With the inline valve closed a suction...

Page 28: ...ng it is high enough to swing the boom over the saddle Rite Rate Flow System The Rite Rate Flow System consists of four components Figure 26 Raven SCS660 NVM Controller and associated cables Raven 660...

Page 29: ...n Check the pressure gage at the block to ensure proper down pressure for the injector 10 Disengage the hydraulic down pressure and lift the injector up 11 Fill the slurry tank 12 On the way to the fi...

Page 30: ...ld the switch in the DEC position until the desired flow rate is reached The FLOW CONTROL can be switched back to RATE 1 or RATE 2 at any time and the system will adjust to that flow rate 5 Near tile...

Page 31: ...Eliminator Vacuum Tank Tandem User Manual 27 Maintenance...

Page 32: ...tenance of the pump If the oil reservoir on the slurry pump needs oil fill until the oil is in the middle of the site glass Figure 30 6 Inspect all moving components for damage or excessive wear Repai...

Page 33: ...r is running Hydraulic fluids can become hot enough to cause serious burns Use proper safety equipment when checking lines MAINTENANCE Figure 31 Grease points on both sides of Bull Pull hitch Two 2 gr...

Page 34: ...for any oil or fluid leaks Repair or replace as needed 8 Store unit indoors Steering System Lubrication There is one 1 grease fitting located on each kingpin This fitting may be attached to a grease...

Page 35: ...e hand Back the nut off 1 2 turn retighten the nut to the next slot and insert the locking pin either a roll pin or a split cotter pin The hub should rotate with one hand and depending on the speed of...

Page 36: ...llow lube recommendations above for lubricating intervals Lubrication Lubricate with approved quality grease daily before starting work Figure 32 Clean and grease the implement input driveline before...

Page 37: ...provide more control while filling the cylinders 6 Raise the machine until the measurement of both exposed rods of the left cylinders equals 14 35 6 cm This will leave the necessary average of 7 17 8...

Page 38: ...inside front of the rim to the frame Then measure from the inside rear of the rim to the frame Figure 44 5 The inside front measurement should be 1 16 1 6 mm shorter than the inside rear measurement 6...

Page 39: ...nd readjust as necessary 11 Tighten both jamb nuts on the tie rod and tighten the steering hydraulic cylinder s clevis clamp nut and bolt Brake System Adding Brake Fluid 1 Attach the jumper hose Part...

Page 40: ...hoses Red stripes to the tractor 3 Apply and hold pressure to braking system from tractor hydraulics 4 Open ball valve on jumper hose Figure 50 5 Loosen bleeder screw on brake caliper closest to the...

Page 41: ...filters on the air injection ports Figure 56 3 Check the internal vanes of the vacuum pump for excessive wear Remove the vane inspection screw and insert a 3 16 metal rod with a tapered end into the...

Page 42: ...the vacuum pump Daily Maintenance Checks 1 Check the lubricating oil level on the site gauge Figure 55 The oil must not go below the minimum indicator line on the site gauge otherwise damage to the o...

Page 43: ...m to blow out the diesel fuel Repeat until the diesel fuel comes out clean 3 After cleaning pour in 2 oz of recommended lubricating oil See Step 1 of Before Start of Season on Page 37 for recommended...

Page 44: ...se the drip rate and adjusting counter clockwise will increase the drip rate 5 Check the oil drip rate after each 1 2 turn adjustment and continue adjusting if necessary The drip rate should be betwee...

Page 45: ...Eliminator Vacuum Tank Tandem User Manual 41 Troubleshooting...

Page 46: ...E marked hose Hydraulic Motor F BLUE GREEN marked hose Hydraulic Motor Zero Return 2 Check the tractor s hydraulic fluid levels 3 Check the hydraulic system for leaks or hose line damage 4 Attach the...

Page 47: ...ydraulic lever controlling the hydraulic motor is engaged B Check hydraulic hoses for proper connection to tractor C Check hydraulic hoses for leaks D Check the tractor s hydraulic fluid levels 3 Chec...

Page 48: ...ther GPS capable device a GPS enabled highway navigation system such as Garmin or TomTom or a cellular telephone with GPS capabilities to see if that device is able to obtain a GPS signal GPS systems...

Page 49: ...idth Rate 1 and Rate 2 for future reference should the controller need to be reprogrammed Boom Width in Inches Rate 1 Rate 2 If the controller needs to be reprogrammed press and hold CE while turning...

Page 50: ...tractor in a space that will allow the Sky Trak GPS unrestricted exposure to the sky The Sky Trak GPS has a magnetic base for placement on a metal surface for mounting 5 Connect both connectors of th...

Page 51: ...een Red Red Black White Yellow Green 660 Boost Box Connections Krohne Flow Meter Connections Raven SCS660 NVM Controller Sky Trak GPS 660 Boost Box Krohne Flow Meter To Down Pressure Block Console Cab...

Page 52: ...48 Eliminator Vacuum Tank Tandem User Manual...

Page 53: ...Eliminator Vacuum Tank Tandem User Manual 49 Notes...

Page 54: ...50 Eliminator Vacuum Tank Tandem User Manual Date Notes NOTES...

Page 55: ...51 Eliminator Vacuum Tank Tandem User Manual Date Notes NOTES...

Page 56: ...52 Eliminator Vacuum Tank Tandem User Manual Date Notes NOTES...

Page 57: ......

Page 58: ...without further notice Balzer Incorporated is under no obligation implied or otherwise to upgrade modify or otherwise make changes to product manufactured prior to any design change Balzer Incorporate...

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