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Baltic Car Equipment FMS500 LIGHT+ User Manual Download Page 14

 

 
 

Device installation 

Central unit is only mounted in inside of the vehicle, it can not be installed in the engine chamber, 

next to the cabin, or in the area of exposure to direct external conditions. Central unit must be hidden 

(for  example,  under  the  upholstery),  as  well  as  protected  from  moisture  exposure.  Device  must  be 

fastened  in  a  stable  position  to  avoid  random  twitches  and  displacements  (suspension  on  cables  is 

strictly  prohibited).  Central  unit  must  be  mounted  horizontally.

 

Precise  orientation  is  of  particular 

importance to flawless operation of the system, since the device is equipped with acceleration sensors 

recording  the  data  which  directly  affects  the  results  obtained.  Pinout  and  cable  colors  are  shown  in 

figure 1. 

 

 
 
 
 
 
 

 

 

 

 
 
 
 
 

 
Annex 1. Fig. 1. FMS500 Light+ pinout.  

 

 

 

OUT2 

Orange 

OUT1 

Orange/black 

ADC3 

White 

IN4 

Blue/black 

GND 

Black 

 

Red 

RS232(TX) 

Purple 

RS232(RX) 

Blue 

OUT3 

Yellow 

ADC5 

Yellow/black 

1-WIRE 

Brown 

IN5 

Grey/black 

IN3 

Purple/black 

IN2/ADC4 

White/black 

RS485 (B) 

Green 

RS485 (A) 

Green/black 

Summary of Contents for FMS500 LIGHT+

Page 1: ......

Page 2: ... 27 3 1 7 Function signals 30 3 1 8 Functions 31 3 1 9 Configuration examples 35 3 1 10 Geozones and Geozone groups 38 3 1 11 Dallas ID lists 39 3 1 12 Dataset7_Mask1 description table 40 3 1 13 Dataset7_Mask2 description table FMS CAN J1939 41 3 1 14 Dataset7_Mask3 description table 43 3 1 15 DataSet7_Mask4 Description table 44 4 Annex 3 Connecting additional sensors Wiring diagrams 45 1 LLS fuel...

Page 3: ...rk Digital and analog inputs of the device may be used to connect different external sensors devices Outputs of the device may be used to control external equipment remotely Flexible configuration allows users dealers to adjust the device to meet their specific requirements All device settings and firmwares are updated remotely via GPRS It is possible to create setting templates for groups of vehi...

Page 4: ... active 50mA sleep 8 mA Registration of power cut off to device event log Internal battery 700 mAh optional Internal memory 4 МB up to 150 000 entries Accelerometer 3 axis digital accelerometer Internal odometer Operational temperature range from 40 to 85 C Dimensions 68x90x19 mm Weight Tracker 64 g set 160 g GSM Internal antenna GSM GPRS class 10 up to 85 6 kbit class B Detection of GSM jamming G...

Page 5: ...00 Light front view Note To insert a SIM card open the box by lifting plastic holders from both sides Table 1 FMS500 Light components No Short description 1 Device and GPS status LED 2 SIM card 3 Socket 2x8 pins 4 USB interface 1 2 3 4 ...

Page 6: ...Fig 2 FMS500 Light dimensions mm 4 60 4 91 68 19 ...

Page 7: ...ack IN3 Purple black IN2 ADC4 White black RS485 B Green RS485 A Green black Fig 3 FMS500 Light pinout and cable colors Electrical properties of the device are shown in Table 2 Table 2 FMS500 Light electrical properties ADC Power supply multiplier adc2 0 001V 1 5 ADC 11bit ADC 3 multiplier adc3 0 001V 1 5 ADC 11bit max 40V ADC 4 multiplier adc4 0 001V 1 5 ADC 11bit max 40V ADC 5 multiplier adc5 0 0...

Page 8: ...min start up voltage 10V Power supply min operating voltage after start up 6V Power supply stage1 30V Clamping voltage clamping type 31V varistor IN2 IN3 IN4 IN5 Max measuring frequency accuracy Input impedance 0 4Mohm 3Khz 1Hz IN2 IN3 IN4 IN5 voltage threshold 4 7V 3 ...

Page 9: ...lites locked HDOP 1 5 Table 4 Long flash meaning GSM modem status Long flashes count Meaning 1 Modem connected to server Modem connected to Internet Modem GPRS registered Modem GSM registered Modem SIM card ok Modem turned on 2 Modem connected to Internet Modem GPRS registered Modem GSM registered Modem SIM card ok Modem turned on 3 Modem GPRS registered Modem GSM registered Modem SIM card ok Mode...

Page 10: ... users can adjust operation of their devices to fulfill specific requirements Configuration manual is available as Annex 2 1 9 Support FMS500 Light is built to be a reliable stable and easy to install device Please read and follow provided installation and operating instructions carefully However if you encounter difficulties while installing or using this product technical support is available an...

Page 11: ...ion is on or when any programmed trigger is active In this mode GPS receiver is enabled in the central unit and connection with the server is carried out more frequently After ignition is switched off the central unit remains active for another 10 minutes Free configuration of data dispatch frequency is possible During the data transfer GSM GPRS communications short term increase in current consum...

Page 12: ...high resistance atmospheric conditions Do not use insulation with unknown resistance parameters Efforts should be made to tie the new wiring into the car s standard wiring bales Installation of central unit Steps to install central unit Insert a SIM card into the device Install central unit Connect power supply Connect array Connect ignition wire to a digital input usually IN5 Connect other device...

Page 13: ...built in heating elements Fixing of the device must be stable and immobile providing for the installation durability It is necessary to take into account events which may lead to loss of device stability to select the mounting location and methods that would allow to avoid these factors GSM antenna GSM antenna is responsible for transfer of collected data and connection with central server Good an...

Page 14: ...on on cables is strictly prohibited Central unit must be mounted horizontally Precise orientation is of particular importance to flawless operation of the system since the device is equipped with acceleration sensors recording the data which directly affects the results obtained Pinout and cable colors are shown in figure 1 Annex 1 Fig 1 FMS500 Light pinout OUT2 Orange OUT1 Orange black ADC3 White...

Page 15: ...d wire Ground wire should be connected to the vehicle body A reliable electrical contact with the body must be ensured wire has to be bolted Ignition input combustion lock status Connect a wire of the vehicle where voltage is present only when ignition is activated to IN5 Universal digital inputs optional Universal Digital inputs IN2 IN3 IN4 IN5 are intended to collect data from remote devices Ana...

Page 16: ...ision code description and pinout Event meaning list Status LED flash meaning Master SIM card Warranty application form BCE configuration manager includes the following tabs 1 Home 2 Users 3 Dealers 4 Devices 5 Firmwares 6 GSM operator groups 7 XML settings 8 Geozones 9 Geozones groups 10 Dallas ID groups 11 Device logs 12 Audit info for administrators only 3 1 1 Users and Dealers Each dealer has ...

Page 17: ...be created by Baltic Car Equipment team when you start using configuration manager If the dealer has a network of dealers he can control the sub dealers and their devices While creating a dealer your dealers name will be filled automatically in parent dealer field Quantity of sub dealers is not limited Picture 2 Dealer creation window ...

Page 18: ...ptional usually hardware version filled 8 Preferred firmware Will be explained with details in chapter 6 9 Phone number Telephone number of the SIM card inserted in the device 10 Network settings 10 1 Server Host and port filled in automatically Do not change it 10 2 Direct Transfer Host and port of Monitoring platform 10 3 APN name Must be provided by your operator 10 4 APN user Must be provided ...

Page 19: ...e settings If you are creating many devices with same parameters you can save one device as a template put a tick in a checkbox Template Picture 4 Choose it from the Template devices Picture 3 it will be in a drop box list sorted by IMEI ...

Page 20: ...a list of devices on the left side of the IMEI you will see two symbols and a checkbox Picture 5 Picture 5 The checkbox is used for device transfer to another dealer sub dealer or massive device update Means you can update many devices at once and update more than one parameter at a time Picture6 All update parameters are described in Table 6 Picture 6 Mass update Device Settings and Retranslators...

Page 21: ...stom value 2nd custom value Custom value Template If checkbox is marked device is added to templates menu Drop retranslators If checkbox marked deletes retranslators Drop retranslators and assign direct transfer If checkbox is marked assigns IP and port which was set in retranslators tab to direct transfer and deletes the retranslator at the same time Direct host assigns host to direct transfer mo...

Page 22: ...uests Possibility to make request directly from Data files server Activities of specified calendar days Use to define period of DDD file Default is 90 days Days Duration of period for DDD file The upper symbol is used to monitor device status Picture 7 Picture 7 Real time device state ...

Page 23: ...ented in a code and has an explanation These logs let our team to identify and solve various problems which are related to our device or operator service Note Only most important events are described in the logs By clicking lower button Picture5 you are able to download configuration file to your PC It includes all the Device Settings such as Server configuration APN configuration SIM number firmw...

Page 24: ... control program for the device Firmwares are created and uploaded by BCE team They are sorted by device version KB 4th hardware version VB Basic line hardware version LB 4 5 hardware version VC FM One hardware version MB 5th hardware version VS FMS hardware version ZB 5 4 hardware version VU Tacho hardware version QB 5 5 hardware version You can see in the notes what updates were made in specific...

Page 25: ...r operator visible in that area 2 Create and assign operator group to device as well as set up function 2 1 F_InternetConnection with value Permit only when preferred operator active This way device won t connect to internet if connected to a non preferred operator As you can see in picture11 you need to fill in groups name set up a dealer fill in some notes if needed and enter preferred operators...

Page 26: ...be created and assigned to device in Device Settings Picture 4 It helps you control your devices Enable disable preferred parameters Set data fix and data send periods Control physical and virtual inputs outputs Set internal functions timers odometer sleeping Configure EIA485 RS232 1 WIRE CAN communication bus XML settings template includes many functions and signal conditions which makes device w...

Page 27: ...s optional d Dealer 3 1 6 Device logic When pressed logic tab functions list will appear By pressing plus symbol in the left side of the functions name you will add parameters to every function Parameters quantity is unlimited As you can see in Picture14 parameters are represented in a code This code refers to parameters value and its signal condition ...

Page 28: ...sent c Don t care In the example below Picture 15 you can see internet connection configuration Value is set to permit if specific conditions are met device is not in roaming network IN1 motion is detected IN5 is detected Picture 15 Functions parameter There are three possible value formats a drop box b check box c numeric value d Time interval made specifically for TIMER1 function ...

Page 29: ...can easily find them using search tool Two search filters are available a Name b Dealer In order to avoid the creation of settings from the beginning copy function was added Open already created settings Duplicate button will appear This way you will be able to create many setting templates in a short time ...

Page 30: ...o GPRS data services Internet active Device is connected to internet Preferred operator active Device is registered to an operator from the preferred list GPS speed present GPS speed detection over 10km h SIM card ok SIM card is inserted and PIN code removed IN2 Physical digital input IN3 Physical digital input IN4 Physical digital input IN5 Physical digital input IN7 engine on Virtual input batte...

Page 31: ...m HDOP of position to accept it to read Recommended value 35 3 2 F_GpsQualityMinSat Minimum satellites count for acceptance to read it 3 3 F_GpsReadPeriod Period in which coordinates are read from GPS and put to internal track filter never value seconds 3 4 F_MaxTimeBetweenTwoGpsPoints Maximum time between two fixed points never value seconds 3 5 F_GpsCourseChangeFix Minimum course change for devi...

Page 32: ...able Reset Ibutton value resets dallas_id_end parameter Continuous odometer mode Odometer value is summed up in device memory IN6 source ADC5 To change IN6 from ADC3 to ADC5 5 2 F_VibrationThreshold Vibration IN1 threshold if value selected threshold IN1 motion 1 Used for detecting motion recommended value 200 5 3 F_NotDeliveredDataThreshold Stack size threshold to generate signal Stack size thres...

Page 33: ...e devices 6 pin Light 1 Wire power supply function is to be used if connecting 1 Wire sensors to the FM Light devices Datacold temperature reading And more 5 a F_NewConectionsToInternetLimiter Limits next possible connection to internet value expressed in seconds 5 b F_Timer1 Special structure for internal timer signal 5 c F_Timer1_GMT Used to set GMT value 5 d F_Timer2_Control Special structure f...

Page 34: ...t starting point 6 3 G2 force mean value Average value of G power during 6 1 period 6 4 F_Dataset4_Timeout Period for registering analog inputs using digital filtering method 6 5 F_Dataset51_Timeout Period for registering FMS CAN data 6 6 F_Dataset8_Timeout Type8 filter 6 7 F_Sms_TrigerMaskRising Sms mask value Sending sms when changing from 0 to 1 tick a check box to select desired input 6 8 F_Sm...

Page 35: ...r and its pinout the electrical signaling protocols available and the messaging format EIA 485 also known as TIA EIA 485 or RS 485 is a standard defining the electrical characteristics of drivers and receivers for use in balanced digital multipoint systems J1708 standard used for serial communications between ECU Electronic control unit on a heavy duty vehicle and also between a computer and a veh...

Page 36: ... J1979 protocol J1939 FMS ACK similar to other J1939 protocols just makes confirmations for successfully transmitted data 5 8 F_EIA485FunctionSelect This function lets you control RS485 interface It can be used for LLS sensor connection up to 4 sensors and Volvo Renault CAN bus reading If you use LLS sensors select value LLS sensor reading 4 3 F_DataSet7_Mask3 functions parameters LLS group1 and L...

Page 37: ...60 min timer set for 60 minutes Timer2_Threshold is a limit expressed in seconds Just set desirable threshold pick a value in Timer2_Control and Timer2 signal is ready to use Example Threshold is set to 40 seconds value set at 60 seconds when ibutton present time decrement when ibutton not present It means that when device reads ibutton timer is set for 60 seconds user pulls back ibutton time star...

Page 38: ... be uploaded to the device After group is set for a device function signal Geozone inside is ready to use Picture16 Possible to configure any function depending on this signal connect to internet server activate output turn on off GPS Picture16 Geozone inside Notes Geozones can only be imported in KML format Geozones must be polygon type Device can write in its internal memory up to 2000 points Co...

Page 39: ...drivers This list of specific numbers allows device to recognize identification key and execute a command depending on it Possible to enter one or more ID into the list Picture18 Picture 18 Dallas ID list Notes Dallas ID must be entered in HEX format One device can support up to 100 identification numbers Additional equipment must be connected to the device 1 wire reader ...

Page 40: ...6 Battery voltage Shown as adc16 in wialon ADC7 Reserved ADC8 Reserved c1 c2 Counter Frequency parameters group Represents IN2 IN3 inputs c3 c4 Counter Frequency parameters group Represents IN4 IN5 inputs LVL1 Used for analog sensors connection Represents ADC3 input Shows approximated value LVL2 Used for analog sensors connection Represents ADC4 input Shows approximated value GSM info This paramet...

Page 41: ...ance which can be travelled by the vehicle before the next service inspection is required TCO1 This parameter includes Driver1 working state Driver2 working state Vehicle motion System event Driver1 time related status Driver2 time related status Driver1 card Driver2 card Handling information Tachograph performance Tachograph vehicle speed Direction indicator Vehicle overspeed Reserved Air temp Te...

Page 42: ...nter analysis Handling information indicates that handling information is present System event indicates that a tachograph event has occurred This may include power supply interruption interruption of the speed sensor incorrect data on the driver card driving without a driving card illegal removal of a driver card insertion of a driver card during driving and time adjustment ...

Page 43: ...arm Ignition Service Ignore 1 Wire ID Connection for i button 1 Wire Temp Connection for temperature sensor 1 Wire Humidity Connection for humidity sensor LLS Group1 LLS sensor parameters LLS Group2 LLS sensor parameters J1979 Group1 This parameter includes Malfunction indicator lamp calculated engine load value Engine coolant temperature Fuel pressure Short term fuel trim bank1 Long term fuel tri...

Page 44: ...dBlue Diesel exhaust fluid level CAN bus Previous digital inputs Previous digital input value I O Acceleration max values Special structure for driving quality evaluation Mobileye data Mobileye security system support CAN bus 1 Wire temp sensors Several temperature sensors ID and value Tacho drivers ID Driver s ID from tachograph Tacho odometer Odometer data from tachograph Data cold temperatures ...

Page 45: ...equency mode Picture 3 FM Light LLS interconnection Table3 Short description table No Description 1 USB connection 2 Socket 2x8 pins 3 Socket 2x8 pins No 4 with each pins name 4 LLS fuel sensor 5 Wires which connects to vehicle Note When using frequency mode digital inputs must be enabled ...

Page 46: ...nterconnection Table4 Short description table No Description 1 USB connection 2 Socket 2x8 pins 3 Socket 2x8 pins No 4 with each pins name 4 LLS fuel sensor 5 LLS fuel sensor 6 Wires which connects to vehicle Note When using frequency mode digital inputs must be enabled ...

Page 47: ...LS interconnection Table5 Short description table No Description 1 USB connection 2 Socket 2x8 pins 3 Socket 2x8 pins No 4 with each pins name 4 LLS fuel sensor 5 Wires which connects to vehicle Note When using analog mode analog inputs must be enabled ADC4 LVL1 ...

Page 48: ...ction Table6 Short description table No Description 1 USB connection 2 Socket 2x8 pins 3 Socket 2x8 pins No 4 with each pins name 4 LLS fuel sensor 5 LLS fuel sensor 6 Wires which connects to vehicle Note When using analog mode analog inputs must be enabled ADC4 LVL1 ADC5 LVL2 ...

Page 49: ... address 2 address 3 address 4 Table7 Short description table No Description 1 USB connection 2 Socket 2x8 pins 3 Socket 2x8 pins No 4 with each pins name 4 Wires which connects to vehicle 5 LLS fuel sensor 1 6 LLS fuel sensor 2 7 LLS fuel sensor 3 8 LLS fuel sensor 4 Note Sensors are connected into sequential circuit Number of sensors is optional from 1 to 14 Picture 7 LLS model 20160 pinout with...

Page 50: ...Picture 8 FM Light LLS interconnection ...

Page 51: ...S232 Table 8 Short description table No Description 1 USB connection 2 Socket 2x8 pins 3 Socket 2x8 pins No 4 with each pins name 4 LLS fuel sensor 5 Wires which connects to vehicle Picture 9 FM Light LLS interconnection ...

Page 52: ...o 4 with each pins name FM Light 4 iButton 5 Reader 6 Wires which connects to vehicle Resistor is needed Data is transmitted through one wire 1 WIRE protocol Using different iButton connection scheme can differ from the given below Picture10 There is two ground wires from the reader Picture 12 Ibutton connection ...

Page 53: ...e 12 Short description table No Description 1 USB connection 2 Socket 2x8 pins 3 Socket 2x8 pins No 4 with each pins name FM Light 4 Thermocouple 5 Wire shield 6 Wires which connects to vehicle Picture 13 Temperature sensor connection ...

Page 54: ...ly at these addresses address 1 address 2 address 3 address 4 Table 16 Short description table No Description 1 USB connection 2 Socket 2x8 pins 3 Socket 2x8 pins No 4 with each pins name 4 Wires which connects to vehicle 5 ES4 fuel sensor 1 6 ES4 fuel sensor 2 7 ES4 fuel sensor 3 8 ES4 fuel sensor 4 Note Sensors are connected into sequential circuit Number of sensors is optional from 1 to 4 ...

Page 55: ...Picture 17 FM Light ES4 interconnection ...

Page 56: ...via RS232 one sensor Table 17 Short description table No Description 1 USB connection 2 Socket 2x8 pins 3 Socket 2x8 pins No 4 with each pins name 4 ES2 fuel sensor 5 Wires which connects to vehicle Picture 18 FM Light ES2 interconnection ...

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