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www.balmar.net   /   Customer Service: +1 (360) 435-6100 x1   /   Technical Support: +1 (360) 435-6100 x3

Tech Service is available Monday - Friday (8:30am - 7:30pm EST)

neutral to ground. To utilize the Aux. #1 Lamp function:

1. 

Connect a small LED or incandescent lamp (maximum current flow is 500 mA) to a 

positive voltage source.

2. 

Connect the negative terminal on the lamp to the Aux. #1 terminal on the regulator.

Install Dash Lamp

The Max Charge Dash Lamp (#17) terminal provides the ability to activate a visual or 

audible indicator when the regulator monitors the following conditions: Low system 

voltage, high system voltage, high alternator temperature, high battery temperature 

(temperature conditions are only indicated when appropriate temperature sensors are 

connected) and no voltage on stator, indicating that the alternator has failed. When 

a described condition is detected, the regulator sends the Dash Lamp terminal from 

neutral to ground. To utilize the Dash Lamp function:

1. 

Connect a small LED or incandescent lamp, or an audible (piezo) alert (maximum current flow is 500 mA) to a positive 

voltage source.

2. 

Connect the negative terminal on the lamp or audible alert to the Dash Lamp terminal on the regulator.

3. 

When connected, the lamp should flash at regulator start-up to indicate  

active status. 

Magnetic Reed Switch

Looking much like a small thermometer atop the regulator’s circuit board, the 

magnetic reed switch provides a durable, sealed interface that enables the user 

to set basic and advanced regulator programming features. Included with the 

regulator is a small screwdriver that doubles as the regulator’s programming 

tool. A small magnet embedded in the top of the screwdriver’s handle allows the user to activate the magnetic reed switch. 

By holding the magnet to the RED dot located at the end of the reed switch, the tool allows the user to scroll through the 

regulator’s various program modes and individual program selections.

Initial Pre-Flight Test And Start-Up

When the regulator is properly mounted and the regulator 

wiring is installed, the MC-614 is ready for pre-flight 

testing. Before turning on the engine, it’s advisable to 

check voltages at the following terminal connections to 

ensure that the wiring is correct. Test #1 verifies proper 

voltage values with the regulator turned off. Test #2 

verifies the expected voltages with the regulator turned 

on.
Note: If the regulator’s BROWN ignition wire is receiving it’s switched source of voltage from an oil pressure switch, it may 

be necessary to start the engine before applying test #2. If the engine must be run to accomplish test #2, be sure that the 

alternator is properly cabled on both positive and negative sides to the battery being charged. Failure to do so could result in 

damage to the regulator and alternator.
Using your hand-held multi-meter, test the following wiring terminals for voltage:

TEST #1: Engine/Ignition Off

• 

Primary RED Power Wire (Terminal #2) >12V

• 

Positive Voltage Sense Wire (Terminal #9) >12V

• 

BROWN Ignition Wire (Terminal #3) OV

• 

Primary BLUE Field Wire (Terminal #4) OV

TEST #2: Engine/Ignition ON

• 

Primary RED Power Wire (Terminal #2) >12V

• 

Positive Voltage Sense Wire (Terminal #9) >12V

• 

BROWN Ignition Wire (Terminal #3) >12V

• 

Primary BLUE Field Wire (Terminal #4) 4-12V

To Aux 1

or Dash Lamp

To B

Lamp Connections

R

R

360-435

-6100    

360-435

-3210

www.ba

lmar.ne

t

Magnetic

Reed Switch

17
16

15

14

13

12

11

10

9

8

7

6

5

1

2

3

4

Summary of Contents for MAX CHARGE MC-614

Page 1: ...thing or jewelry which could become entangled in your motor or other machinery prior to installing regulator 3 Wear ANSI approved safety eye wear and protective gear 4 DO NOT attempt to modify the reg...

Page 2: ...tors distance from alternator distance from inverters transmitters and other sources of RF noise convenient access and readability of the display The regulator wiring harness is 54 inches long providi...

Page 3: ...E 10 DATA TX 11 DATA RX 12 STATOR IN 13 TACHOMETER OUT 14 BAT 2 TEMP 15 BAT 2 TEMP 16 AUX 1 LAMP 17 DASH LAMP MC 614 Regulator Terminal Layout Magnetic Reed Switch 17 16 15 14 13 12 11 10 9 8 7 6 5 1...

Page 4: ...ug or a ring terminal depending on the alternator s field terminal connection Attach the field wire to the alternator s field terminal Install Alternator Temperature Sensor The optional Alternator Tem...

Page 5: ...e alternator stator output it will be necessary to determine the number of poles in the alternator in order to properly adjust your tachometer Most Balmar alternators feature 12 pole rotors and stator...

Page 6: ...gulator s programming tool A small magnet embedded in the top of the screwdriver s handle allows the user to activate the magnetic reed switch By holding the magnet to the RED dot located at the end o...

Page 7: ...ltage for a set time period specified by the battery program selected Factory set values are 13 9 volts for 0 3 hours 18 minutes and are adjustable with Av and A1c respectively See page 14 7 Calculate...

Page 8: ...Flooded Halogen Systems Lithium Yes Yes Yes Yes Yes Balmar Alternator Models 6 Series Alternators 70A 150A Yes Yes Yes Yes Yes Yes AT Series Alternator 165A 200A Yes Yes Yes Yes 9 Series Large Case A...

Page 9: ...ER 55 C FACTORY DEFAULT E21 BATTERY 2 TOO HOT OVER 55 C FACTORY DEFAULT E22 ALTERNATOR TOO HOT OVER 107 C E24 VOLTAGE REGULATOR TOO HOT OVER 90 C E33 BATTERY SENSE DIS CONECTED E41 FIELD VOLTAGE TOO H...

Page 10: ...he reed switch Within the basic and advanced programming instructions activation of the reed switch will be described by the following actions TOUCH RELEASE Indicates the action of contacting and imme...

Page 11: ...cifics Your battery manufacturer may supply you with a C rate for charging and discharging The maximum amount of charging current your battery can safely handle is determined by multiplying the C Rate...

Page 12: ...ax b 2 90 Field Max b 3 85 Field Max b 4 80 Field Max b 5 75 Field Max b 6 70 Field Max b 7 65 Field Max b 8 60 Field Max b 9 55 Field Max AL2 2nd Alternator Sensor Mode b2 2nd Battery Sensor Mode Sd...

Page 13: ...0 INDICATES BLM OFF b 1 INDICATES BLM SETTING 1 FIELD REDUCTION 5 b 2 INDICATES BLM SETTING 2 FIELD REDUCTION 10 b 3 INDICATES BLM SETTING 3 FIELD REDUCTION 15 b 4 INDICATES BLM SETTING 4 FIELD REDUC...

Page 14: ...croll upward or downward To reverse the direction of scroll 1 REMOVE the magnet from the reed switch 2 Wait for the mode indicator to be displayed 3 TOUCH HOLD when the mode indicator is displayed The...

Page 15: ...it Allows user control of regulator s low voltage limit Spans between 10 volts and Fv Dropping below ALL causes Dash Lamp to turn on Default is 12 7 volts in 1 volt increments FbA Field Threshold Bulk...

Page 16: ...on Low Battery Voltage 12 8V Adjustable with ALL See Page 12 High Battery Voltage 15 5V Adjustable with AHL See Page 11 High Alternator Temperature 225 F Adjustable with AL1 See Page 12 Requires insta...

Page 17: ...An amp meter and a battery hydrometer with a thermometer are also helpful diagnostic tools Voltage Regulator Testing Set your voltmeter to 12VDC and connect the negative lead to the BLACK ground wire...

Page 18: ...t test Testing the actual output of the alternator is known as Full Field Testing This can be accomplished by jumping a positive 12VDC current to the field terminal at the rear of the alternator This...

Page 19: ...plication maintenance or modification or b any misuse contrary to the instructions provided with the product or c loss or d malfunctions caused by other equipment or e acts of God Examples of conditio...

Page 20: ...he world To Find a CDI distribution partner visit www cdielectronics com Both Balmar and CDI Products are manufactured in our ISO 9000 Certified Factory in Huntsville Alabama Please read carefully All...

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