background image

17 

4. Defrost 

 

Actually a lot of our customers don’t use 
defrost.  They’ll run the unit for three to six 
hours a day, and for the rest of the time it will 
remain idle.  The temperature in the unit 
comes up above freezing and whatever ice is 
on the evaporator coils will thaw and drain 
from the unit before it gets used again. 

 

If the performance of your blast chiller seems 
to be diminishing, however, your evaporator 
coil could be filling up with ice.  Run the unit 
through a defrost cycle.   

 

To run defrost, after the unit has completed a 
cycle, and you have removed the food cart, 

push 

F2

.  You will be prompted to insert the 

password, which is:  

22

 

Push and hold the 

F1

 button until you see 20, 

then push the left hand arrow button once to 
reach 22.   

 

After 22 is showing on the screen, hit 

F2

 again. 

 

 
 
 
 

 

4.1 Defrost 1

 

During Defrost 1, heaters in the coils will turn on 
and heat the coil.  They will stay on even if the 
door is opened.

 

The Defrost cycle ends one of 

two ways: either by a 20 minute timer ending, or 
by the Defrost Termination Switch (DTS). 

 

4.2 Defrost 2 

Once the defrost cycle ends, there is a 

three minute time period where the refrigeration 
is turned on but the fans are not.  This allows any 
water that is on the coil fins to freeze prior to the 
fans turning on.  During this time the countdown 
to the end is shown. 

 
 
 

 

Defrost Termination System 

The DTS has a common wire that connects to one of 
two other wires depending on temperature.  Once the 
switch senses temperature below 20°, it switches to the 
“run” wire.  It stays there until it senses temperature 
above 60°, and then it switches to the “terminate” wire.  
In your blast chiller, this “terminate” signal not only ends 
the defrost cycle, but if you try to start the defrost cycle 
while it is set to “terminate” (meaning the coil hasn’t 
gone below 20° yet), it will prevent the defrost cycle 
from starting. 

Summary of Contents for 500

Page 1: ...1 Installation and Operation Manual Northwind Blast Chiller Models 500 and 1000 1 800 24 BALLY Bally Refrigerated Boxes Inc www ballyrefboxes com IM 359 11 2011 Bally Refrigerated Boxes Inc...

Page 2: ...nd parts list and the illustrated plan so that you can complete the installation in a reasonable time without any problems There is also a precise wiring diagram included for any complication and step...

Page 3: ...tep 5 Secure all Panel Sections 8 Step 6 Installation of the Controller 8 Step 7 Installation of Coil Fan Assemblies 9 Step 8 Cable Connections 12 Steps 9 11 Final Assembly 12 Operation Introduction 1...

Page 4: ...4 Note 012993 s are sometimes left out see Chapter 6 3...

Page 5: ...0 Parts List 1 23 Panels 3 2 34 Panel 1 3 Corners 4 4 Ceiling Panels 2 5 36 x 78 Door with electrical junction box complete with twist lock plug wiring 1 6 Control Panel with complete twist lock plug...

Page 6: ...ter to form an interior rectangle which locates the interior blast chiller dimensions 2 Panel Preparation 2 1 Remove all protective paper from panels Leave all special labels on the skins 2 2 During t...

Page 7: ...nt crews have installed boxes upside down Panel assembly sequence of a Northwind 500 The Coil Frame Assembly is installed in the box before the door is added since the coil is taller than the opening...

Page 8: ...back wall Do not fully lock 4 4 Caulk the groove or tongue of the rear ceiling panel and the rest of the wall tongue area 4 5 Bring up the front ceiling panel and lock it to the back ceiling panel fu...

Page 9: ...slot in the front of the box Then push the rectangular collar of the control assembly into the slot until the base of the controller is against the face of the blast chiller Back out the three screws...

Page 10: ...he coil frame into the appropriate side 3 Center the frame within 1 16 between the two walls 4 Install screws into the rear top back brace This will force the frame against the wall permanently 5 Rein...

Page 11: ...lace the Top Fan Trim Piece between the same front cover and the frame 7 4 Installing the Condensate Drain 1 A tube must be installed to drain condensate from each coil assembly 2 Find the pan which i...

Page 12: ...ll on a NW1000 and rear walls You will find screw holes in the walls from our initial assembly Use these first Plenum Installation The plenum is installed with the electrical plug toward the coil fram...

Page 13: ...s done in good practice according to local code Coils arrive with a holding pressure of 60 psi nitrogen 11 Setting the Ceiling Plenum The ceiling plenum can now be set in place plugged in and mounted...

Page 14: ...cording to the color code set for them Also inspect all of the external wiring making sure that all the wiring is correct according to the wiring specifications included Now that your Bally Northwind...

Page 15: ...allow you to monitor two other food locations The auxiliary probes are not necessary for proper functioning of the blast chiller 3 Operating the Blast Chiller 3 1 Automatic The normal or default proce...

Page 16: ...nown to occur Refrigeration Status This is an on off indicator There is sometimes an explanation for a certain refrigeration state for instance if you start the auto mode then open and close the door...

Page 17: ...heaters in the coils will turn on and heat the coil They will stay on even if the door is opened The Defrost cycle ends one of two ways either by a 20 minute timer ending or by the Defrost Termination...

Page 18: ...e time for the manual cycle to run Follow the instructions to adjust the time Any time changes take effect immediately Refrigeration Status This is screen is the same as Auto Fault Page This is screen...

Page 19: ...or is at room temperature and stay in defrost the full 20 minutes See the above information to replace it if you experience either situation Item Bally PN Location Means of Access Fan Motor 016915 Ins...

Page 20: ...20 A Northwind 500 Model is shown A Northwind 1000 Model is twice as deep with only one controller...

Reviews: