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12

BTL5-_-M_-J-DEXC-TA12 

Micropulse Linear Position Sensor 

Analog & Digital-Pulse Outputs 

Explosion-Proof Rod Style

6.1  Installation Procedure

Step 1: 

Unscrew and remove housing cover.

Step 2: 

Install linear position sensor into position. Secure linear position sensor using six 
M6x45 A4-70, stainless steel, socket head cap screws (supplied with linear position 
sensor), or with 1/4"-20 x 1-3/4", stainless steel socket head cap screws. Tighten 
screws to 3.5 Nm (2.6 ft-lbs.) torque. (Fig. 1)

Step 3: 

Connect wiring as indicated in section 6.4. (Fig. 2)

Step 4: 

For analog output versions only—If necessary, scale the active stroke range per the 
instructions in section 6.5; otherwise, proceed to next step.

Step 5: 

Replace the housing cover and tighten to 25 ft-lbs. minimum, 30 ft-lbs. maximum. 
Tighten secondary retaining screw (ATEX).

6.2  Installation in Hydraulic/Pneumatic Cylinders

If the linear position sensor is to be installed in a cylinder, prepare the cylinder port in 
accordance with the diagram below.

thru-hole

Bevel for O-Ring 15.4x2.1

Fig. 1

Fig. 2

6 Installation 

Warning!   

Do not open when an explosive  

atmosphere may be present.

Avertissement!   

Ne pas ouvrir si l'environnement  

est explosive.

Attention!  

Seal all conduits within 18 inches per 

NEC and CEC. Manufacturer does not 

supply conduit.

Attention!  

Scellez toutes les conduites au 18 pouces 

par NEC et CEC. Le fabricant ne fournit 

pas de conduit.

Use 90°C rated conductors.

Utilisez des conducteurs  

approuve 90° C

Summary of Contents for Micropulse BTL5 Series

Page 1: ...BTL5 _ M_ J DEXC TA12 Micropulse Linear Position Sensor Analog Digital Pulse Outputs Explosion Proof Flame Proof Rod Style Technical Description User s Guide...

Page 2: ...00 4 4 Severity level 3 Surge EN 61000 4 5 Severity level 2 Line induced noise induced by high frequency fields EN 61000 4 6 Severity level 3 Magnetic fields EN 61000 4 8 Severity level 4 i Preface AT...

Page 3: ...the applicable code of practice e g EN 60079 17 5 Repair of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN 60079 19 6 Inst...

Page 4: ...d be installed by qualified personnel and used in accordance with the conditions for which it was designed Any unauthorized modification could result in equipment damage or personal injury and is expr...

Page 5: ...less steel housing with a Modified 1 2 14 NPT threaded conduit opening for cable entry Modified threading in accordance with FM Standard 3615 Chapter 3 3 3 Paragraph D Section 1 Manufacturer does not...

Page 6: ...nics Module Retaining Screws 8 Housing Screws M6x45 A4 70 Socket Head Cap Screws 6x included Replacement Screw Kit BTL7 A FK01 E J DEX 9 Float Magnet For use in liquid level applications See section 5...

Page 7: ...EXC TA12 Micropulse Linear Position Sensor Analog Digital Pulse Outputs Explosion Proof Rod Style 1 2 5 6 8 16 17 7 1 Order code forcomplete linear position sensor assembly 2 Type 3 Serial number 4 Pr...

Page 8: ...Style 4 1 Dimensions Mounting is accomplished using six M6x45 A4 stainless socket head cap screws supplied with linear position sensor or six 1 4 20x1 3 4 socket head cap screws user supplied 4 Mechan...

Page 9: ...l condensation in the conduit from entering the position sensor housing Housing Rod Material Stainless steel 316L Cover Material Stainless steel 316L Standard version Alternative 304 Stainless Steel o...

Page 10: ...Part number BTL P 1013 4R BTL P 1013 4S BTL P 1012 4R Material Aluminum Aluminum Aluminum Weight 12 g 12 g 12 g Order code BAM011T Part number BTL A AD09 M 00 EX Material Nickel Plated Brass Approvals...

Page 11: ...er BTL2 S 5113 4K EX BTL2 6216 8P EX Material Stainless 316 Stainless 316 Weight 26 g 41 g Minimum fluid density 0 7 g cm3 0 6 g cm3 Immersion depth in 1 g cm3 H20 26 mm 41 mm Immersion depth in 0 7 g...

Page 12: ...ke range per the instructions in section 6 5 otherwise proceed to next step Step 5 Replace the housing cover and tighten to 25 ft lbs minimum 30 ft lbs maximum Tighten secondary retaining screw ATEX 6...

Page 13: ...in Profibus T 1 RxD TxD N 2 RxD TxD P 3 Data GND 4 Pwr Supply GND 5 Pwr Supply 6 VP 5V Output 7 Not used 8 Not used Output Type Order Code Fig 3 Pin Quadrature Q CANbus H 1 Output Channel A CAN GND 2...

Page 14: ...lectronics module waveguide assembly out of the pressure housing Avoid bending the waveguide assembly Fig 6 Step 6 Carefully slide the new electronics module into the pressure housing Avoid bending th...

Page 15: ...are configuration 1 1 position and 1 velocity 2 2 position and 2 velocity Baud rate 0 1 Mbaud 1 800 kbaud 2 500 kbaud 3 250 kbaud 4 125 kbaud 5 100 kbaud 6 50 kbaud 7 20 kbaud 8 10 kbaud Standard nomi...

Page 16: ...x 859 727 4823 Web www balluff us E Mail balluff balluff com Canada Balluff Canada Inc 2840 Argentia Road Unit 1 Mississauga Ontario L5N 8G4 Phone 905 816 1494 Toll free 1 800 927 9654 Fax 905 816 141...

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