Balluff BTL5-T1 M P-S103 Series User Manual Download Page 6

6

english

2.1 

Intended use

The BTL magnetostrictive linear position sensor, together 

with a Profibus master (e.g. PLC), comprises a position 

measuring system. It is intended to be installed into a 

machine or system and used in the industrial sector. 

Flawless function in accordance with the specifications in 

the technical data is ensured only when using original 

Balluff accessories. Use of any other components will void 

the warranty.

Opening the BTL or non-approved use are not permitted 

and will result in the loss of warranty and liability claims 

against the manufacturer.

2.2 

General safety notes

Installation 

and 

startup

 may only be performed by 

trained specialists with basic electrical knowledge.

Qualified personnel

 are persons whose technical 

training, knowledge and experience as well as knowledge 

of the relevant regulations allows him to assess the work 

assigned to him, recognize possible hazards and take 

appropriate safety measures.

The 

operator

 is responsible for ensuring that local safety 

regulations are observed.

In particular, the operator must take steps to ensure that a 

defect in the BTL will not result in hazards to persons or 

equipment.

If defects and unresolvable faults occur in the BTL, take it 

out of service and secure against unauthorized use.

2.3 

Explanation of the warnings

Always observe the warnings in these instructions and the 

measures described to avoid hazards.

The warnings used here contain various signal words and 

are structured as follows:

SIGNAL WORD

Type and source of the hazard

Consequences if not complied with

 

Measures to avoid hazards

The individual signal words mean:

NOTICE

Identifies a danger that could

 damage 

or

 destroy 

the 

product.

  DANGER

The general warning symbol in conjunction with the 

signal word DANGER identifies a hazard which, if not 

avoided, will certainly result in

 death 

or

 serious injury

.

2.4 

Disposal

 

Observe the national regulations for disposal.

Safety

BTL5-T1 _ _ -M _ _ _ _ -P-S103

Magnetostrictive Linear Position Sensor – Profile Style

Summary of Contents for BTL5-T1 M P-S103 Series

Page 1: ...User s Guide english BTL5 T1_ _ M_ _ _ _ P S103...

Page 2: ...www balluff com...

Page 3: ...n and connection 8 4 1 Installing the BTL 8 4 2 Captive magnets 8 4 3 Floating magnets 9 4 4 Shielding and cable routing 10 4 5 Electrical Connection 11 4 5 1 Connecting the supply voltage control and...

Page 4: ...nt rod 15 7 3 Floating magnets 16 7 4 Connectors and cables 17 7 4 1 Connector freely configurable 17 7 4 2 Connector preassembled 17 7 4 3 Connecting cable preassembled 18 7 4 4 Bus termination resis...

Page 5: ...nternet at www balluff com or e mail to service balluff de 1 5 Approvals and markings UL approval File No E227256 US Patent 5 923 164 The US patent was awarded in connection with this product The CE M...

Page 6: ...zards and take appropriate safety measures The operator is responsible for ensuring that local safety regulations are observed In particular the operator must take steps to ensure that a defect in the...

Page 7: ...a several cables that are connected via connectors 3 3 Number of magnets Up to 4 magnets can be used The distance L between the magnets must be at least 65 mm Fig 3 2 L L L Distance between the magnet...

Page 8: ...BTL into the mounting clamps 2 Attach the BTL to the base using mounting screws tighten screws in the clamps with max 2 Nm 3 Installing magnet accessory When using multiple magnets see chapter 3 3 Th...

Page 9: ...mm 2 mm BTL5 P 5500 2 5 15 mm 15 mm BTL5 P 4500 1 0 1 2 mm 2 mm BTL6 A 3800 2 4 8 mm2 5 mm BTL6 A 3801 2 4 8 mm2 5 mm 1 The selected distance must remain constant over the entire stroke length 2 For...

Page 10: ...e g from phase angle controls are especially critical and the cable shield offers very little protection against this The signal is transmitted to the controller via the Profibus DP interface Cable tw...

Page 11: ...d Tab 4 4 Control and data signals connection assignment Pin Supply voltage external Power 1 24 V 3 0 V GND 4 Shield Tab 4 5 Supply voltage connection assignment 4 5 2 Connection example Fig 4 10 A B...

Page 12: ...ncontrolled system movement When starting up if the position measuring system is part of a closed loop system whose parameters have not yet been set the system may perform uncontrolled movements This...

Page 13: ...Fig 4 10 on page 11 must be used Then the internal bus termination must not be activated S1 9 and S1 10 set to OFF If possible stubs are to be avoided 5 4 3 LED display for Profibus encoder profile LE...

Page 14: ...0 5 VPP Current draw at 24 V DC 7 130 mA Inrush current 3 A Reverse polarity protection yes Overvoltage protection Transzorb protection diodes Dielectric strength GND to housing 500 V DC 6 4 Control s...

Page 15: ...7 2 Installation dimensions of BTL5 F 2814 1S magnet Weight Approx 28 g Housing Aluminum Slide surface Plastic BTL5 T 2814 1S 16 5 11 5 28 22 40 M5x10 Fig 7 3 Installation dimensions of BTL5 T 2814 1S...

Page 16: ...or BTL6 A 3800 2 Weight Approx 30 g Housing Plastic BTL6 A 3801 2 28 16 21 37 6 4 2 18 13 Fig 7 8 Installation dimensions for BTL6 A 3801 2 Weight Approx 25 g Housing Plastic BTL5 P 4500 1 16 5 45 25...

Page 17: ...105 00 Straight connector freely configurable M12 5 pole Cable feed through pinch ring PG 9 Fig 7 12 62 20 6 8 Connector BKS S105 00 pin for BUS OUT BKS S106 00 Angled connector freely configurable M1...

Page 18: ...M12 5 pole Various cable lengths can be ordered e g BKS S105 CP 05 Cable length 5 m Fig 7 17 Connecting cable BKS S105 CP 7 4 4 Bus termination resistance freely configurable BKS S105 R01 Bus termina...

Page 19: ...umber of magnets 1 1 4 can be selected via GSD Nominal length 4 digit M0500 Measurements in mm nominal length 500 mm M0050 M4000 Construction P profile housing Electrical connection S103 1 x 3 pin mal...

Page 20: ...rsion table mm to inches 1 inch 25 4 mm inch mm 1 25 4 2 50 8 3 76 2 4 101 6 5 127 6 152 4 7 177 8 8 203 2 9 228 6 10 254 Tab 9 2 Conversion table inches to mm 9 Appendix 9 2 Part label Fig 9 1 BTL5 p...

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