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4

 

Installation and connection (continued)

4.4 

Shielding and cable routing

Defined ground!

The BTL and the control cabinet must be at the 

same ground potential.

Shielding

To ensure electromagnetic compatibility (EMC), observe 

the following:
–  Connect BTL and controller using a shielded cable. 

Shielding: Braided copper shield with minimum 85% 

coverage.

–  Shield is internally connected to connector housing.

Magnetic fields

The position measuring system is a magnetostrictive 

system. Ensure that there is sufficient distance between 

the BTL and the strong, external magnetic fields.

Cable routing

The Profibus bus line must be routed according to 

Techni-

cal Guideline 2.111, Installation Guidelines for Profibus-DP/
FMS

.

Do not route the cable between the BTL, controller, and 

power supply near high voltage cables (inductive stray 

noise is possible).

The cable must be routed tension-free.

Inductive stray noise from AC harmonics (e.g. from phase 

angle controls) are especially critical and the cable shield 

offers very little protection against this.

The signal is transmitted to the controller via the Profibus 

DP interface.

Cable twisted in pairs, shielded. 

Maximum length of the entire field bus cable: 1200 m

The transfer rate depends on the length of the cable. In 

accordance with EN 50170, the values named in Tab. 4-3 

apply.

Cable length

Baud rate [kbit/s]

< 100 m

12000

< 200 m

1500

< 400 m

500

< 1000 m

187.5

< 1200 m

93.7/19.2/9.6

Tab. 4-3:  Baud rate depending on cable length

The bus must be terminated at both ends in accordance 

with EN 50170 (see Fig. 4-10).

The BTL can be assigned a station address via 

DIP switches. In addition, the BTL can internally 

terminate the bus via DIP switches. For further 

information see chapter Presettings on 

page 12.

Noise elimination

To avoid equipotential bonding (current flow) through the 

cable shield, please note the following:
–  Use insulating bushes.

–  Put the control cabinet and the system in which the 

BTL is located to the same ground potential.

BTL5-T1 _ _ -M _ _ _ _ -P-S103

Magnetostrictive Linear Position Sensor – Profile Style

Summary of Contents for BTL5-T1 M P-S103 Series

Page 1: ...User s Guide english BTL5 T1_ _ M_ _ _ _ P S103...

Page 2: ...www balluff com...

Page 3: ...n and connection 8 4 1 Installing the BTL 8 4 2 Captive magnets 8 4 3 Floating magnets 9 4 4 Shielding and cable routing 10 4 5 Electrical Connection 11 4 5 1 Connecting the supply voltage control and...

Page 4: ...nt rod 15 7 3 Floating magnets 16 7 4 Connectors and cables 17 7 4 1 Connector freely configurable 17 7 4 2 Connector preassembled 17 7 4 3 Connecting cable preassembled 18 7 4 4 Bus termination resis...

Page 5: ...nternet at www balluff com or e mail to service balluff de 1 5 Approvals and markings UL approval File No E227256 US Patent 5 923 164 The US patent was awarded in connection with this product The CE M...

Page 6: ...zards and take appropriate safety measures The operator is responsible for ensuring that local safety regulations are observed In particular the operator must take steps to ensure that a defect in the...

Page 7: ...a several cables that are connected via connectors 3 3 Number of magnets Up to 4 magnets can be used The distance L between the magnets must be at least 65 mm Fig 3 2 L L L Distance between the magnet...

Page 8: ...BTL into the mounting clamps 2 Attach the BTL to the base using mounting screws tighten screws in the clamps with max 2 Nm 3 Installing magnet accessory When using multiple magnets see chapter 3 3 Th...

Page 9: ...mm 2 mm BTL5 P 5500 2 5 15 mm 15 mm BTL5 P 4500 1 0 1 2 mm 2 mm BTL6 A 3800 2 4 8 mm2 5 mm BTL6 A 3801 2 4 8 mm2 5 mm 1 The selected distance must remain constant over the entire stroke length 2 For...

Page 10: ...e g from phase angle controls are especially critical and the cable shield offers very little protection against this The signal is transmitted to the controller via the Profibus DP interface Cable tw...

Page 11: ...d Tab 4 4 Control and data signals connection assignment Pin Supply voltage external Power 1 24 V 3 0 V GND 4 Shield Tab 4 5 Supply voltage connection assignment 4 5 2 Connection example Fig 4 10 A B...

Page 12: ...ncontrolled system movement When starting up if the position measuring system is part of a closed loop system whose parameters have not yet been set the system may perform uncontrolled movements This...

Page 13: ...Fig 4 10 on page 11 must be used Then the internal bus termination must not be activated S1 9 and S1 10 set to OFF If possible stubs are to be avoided 5 4 3 LED display for Profibus encoder profile LE...

Page 14: ...0 5 VPP Current draw at 24 V DC 7 130 mA Inrush current 3 A Reverse polarity protection yes Overvoltage protection Transzorb protection diodes Dielectric strength GND to housing 500 V DC 6 4 Control s...

Page 15: ...7 2 Installation dimensions of BTL5 F 2814 1S magnet Weight Approx 28 g Housing Aluminum Slide surface Plastic BTL5 T 2814 1S 16 5 11 5 28 22 40 M5x10 Fig 7 3 Installation dimensions of BTL5 T 2814 1S...

Page 16: ...or BTL6 A 3800 2 Weight Approx 30 g Housing Plastic BTL6 A 3801 2 28 16 21 37 6 4 2 18 13 Fig 7 8 Installation dimensions for BTL6 A 3801 2 Weight Approx 25 g Housing Plastic BTL5 P 4500 1 16 5 45 25...

Page 17: ...105 00 Straight connector freely configurable M12 5 pole Cable feed through pinch ring PG 9 Fig 7 12 62 20 6 8 Connector BKS S105 00 pin for BUS OUT BKS S106 00 Angled connector freely configurable M1...

Page 18: ...M12 5 pole Various cable lengths can be ordered e g BKS S105 CP 05 Cable length 5 m Fig 7 17 Connecting cable BKS S105 CP 7 4 4 Bus termination resistance freely configurable BKS S105 R01 Bus termina...

Page 19: ...umber of magnets 1 1 4 can be selected via GSD Nominal length 4 digit M0500 Measurements in mm nominal length 500 mm M0050 M4000 Construction P profile housing Electrical connection S103 1 x 3 pin mal...

Page 20: ...rsion table mm to inches 1 inch 25 4 mm inch mm 1 25 4 2 50 8 3 76 2 4 101 6 5 127 6 152 4 7 177 8 8 203 2 9 228 6 10 254 Tab 9 2 Conversion table inches to mm 9 Appendix 9 2 Part label Fig 9 1 BTL5 p...

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