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BTL5-A11-M/U_ _ _ _-P-SA167-S 32
Micropulse Linear Transducer in Profile Housing

3

english

2.1

Characteristics

Micropulse transducers feature:

Very high resolution, repeatability
and linearity

— Immunity to shock, vibration,

contamination and electrical noise

An absolute output signal

IP 67 per IEC 60529

2.2

Function

The Micropulse transducer contains
a tubular waveguide enclosed by an
extruded aluminum housing. A
magnet attached to the moving
member of the machine is moved
across the top of the housing and
its position constantly updated.

The magnet defines the measured
position on the waveguide. An inter-
nally generated INIT pulse interacts
with the magnetic field of the magnet
to generate a magnetostrictive tor-
sional wave in the waveguide which
propagates at ultrasonic speed.

The torsional wave arriving at the
end of the waveguide is absorbed in

the damping zone. The wave arriv-
ing at the beginning of the
waveguide creates an electrical
signal in the coil surrounding the
waveguide. The propagation time of
the wave is used to derive the posi-
tion. The corresponding value is
output as a voltage with rising and
falling characteristic. This process
takes place with measuring high
precision and repeatability within the
stroke range defined as nominal
stroke length.

On both ends of the nominal stroke
length is an area which provides an
unreliable signal, but which may be
entered.

The electrical connection between
the transducer and the processor or
controller is made with a cable,
which is fixed to the transducer via
a connector.

Dimensions for installing the
Micropulse transducer and for the
magnets and control arm are found
on 

 pages 4 and 5.

2

Function and Characteristics

3.1

Transducer installation

Ensure that no strong electrical or
magnetic fields are present in the
immediate vicinity of the trans-
ducer.

Any orientation is permitted. The
supplied mounting brackets and
cylinder head screws allow the
transducer to be mounted on a flat
machine surface. A sufficient quan-
tity of mounting brackets is sup-
plied. These should be evenly
spaced (

 Figs. 3-1 and 3-5). The

recommended spacing for long
transducers and extreme conditions
(e.g. strong shock or vibration):
A = 80 mm; spacing between the
individual brackets B = 250 mm.

The supplied isolation bushings are
used to electrically insulate the
transducer from the machine
(

 Fig. 3-1and 3-5 and chapter 5.6

Noise elimination).

The Micropulse transducer in profile
housing is suitable both for floating,
i.e. non-contacting magnets
(

 Page 4) and for captive magnets

(

 Page 5).

3

Installation

Notch on housing to mark the beginning of the stroke range

Current position of
magnet

Moving ma-
chine part

Micropulse Transducer

Machine

Nominal stroke =
Measuring range

Fig. 2-1: Basic arrangement

El. connection

Damping zone

2.3

Available stroke lengths
and magnets

To provide for optimum fit in any
application, a wide range of stan-
dard stroke lengths and magnets in
various form factors are available.
Magnets and control arms must
therefore be ordered separately.

The following nominal stroke
lengths are available:

stroke lengths

[mm]

increments

[mm]

  50 ... 1000

  50

 1000 ... 2000

 100

 2000 ... 4000

 250

Other stroke lengths on request.

Summary of Contents for BTL5-A11-M Series

Page 1: ...straße 9 73765 Neuhausen a d F Deutschland Telefon 49 0 71 58 1 73 0 Telefax 49 0 71 58 50 10 Servicehotline 49 0 71 58 1 73 3 70 E Mail balluff balluff de http www balluff de Technische Beschreibung Betriebsanleitung Technical Description User s Guide deutsch english ...

Page 2: ... ...

Page 3: ...f GmbH Schurwaldstraße 9 73765 Neuhausen a d F Deutschland Telefon 49 0 71 58 1 73 0 Telefax 49 0 71 58 50 10 Servicehotline 49 0 71 58 1 73 3 70 E Mail balluff balluff de http www balluff de Technische Beschreibung Betriebsanleitung deutsch ...

Page 4: ... 2 2 Funktionsweise 3 2 3 Lieferbare Nennlängen und Positionsgeber 3 3 Einbau 3 3 1 Einbau Wegaufnehmer 3 3 2 Freie Positionsgeber 4 3 3 Geführte Positionsgeber 5 3 4 Haltewinkel für SA167 5 4 Anschlüsse 6 5 Inbetriebnahme 7 5 1 Anschlüsse prüfen 7 5 2 Einschalten des Systems 7 5 3 Messwerte prüfen 7 5 4 Funktionsfähigkeit prüfen 7 5 5 Funktionsstörung 7 5 6 Entstörung 7 6 Ausführungen Angaben auf...

Page 5: ...mer fest oder über eine Steckverbindung angeschlossen ist Maße für die Montage des Wegauf nehmers Micropulse und für die Montage der Positionsgeber und Gelenkstange Seite 4 und 5 2 Funktion und Eigenschaften 3 1 Einbau Wegaufnehmer Es ist darauf zu achten dass kei ne starken elektrischen oder ma gnetischen Felder in unmittelbarer Nähe des Wegaufnehmers auftre ten Die Einbaulage ist beliebig Mit de...

Page 6: ...g Alumi nium mit dem bewegten Maschinen teil verbunden Um die Genauigkeit des Wegmesssystems zu gewährlei sten muss das bewegte Maschinen teil den Positionsgeber auf einer parallel zum Wegaufnehmer verlau fenden Bahn führen Die folgende Tabelle liefert Angaben in mm über den einzuhaltenden Abstand zwischen Positionsgeber und Wegaufnehmer und den zuläs sigen Mittenversatz Bild 3 1 Maßzeichnung Wega...

Page 7: ...nung Wegaufnehmer BTL5 P KA mit geführtem Positionsgeber BTL5 F 2814 1S Befestigungsklammern mit Isolierbuchsen und Zylinderkopfschrauben DIN 912 M5 x 22 max Anzugsdrehmoment 2 Nm Nennlänge Schwarze runde Markierung Magnet NL Bild 3 8 Gelenkstange BTL2 GS10 _ _ _ _ A Befestigungsmutter DIN 934 M5 Gelenkkopf DIN 648 Kugelpfanne B DIN 71805 Teil des Positionsgebers BTL5 F 2814 1S Kugelpfanne B DIN 7...

Page 8: ...zbar wenn durch Aufbau Schir mung und Verlegung fremde Stör felder wirkungslos bleiben gerade BKS S 32M 00 Nr 99 5672 19 08 Fa Binder gewinkelt BKS S 33M 00 Nr 99 5672 78 08 Fa Binder Bild 4 3 Steckverbinder optional Kabeldurchlass Klemmkorb PG 9 Tabelle 4 1 Anschlussbelegung Die Ausgänge des Wegaufneh mers sind potenzialfrei ausgeführt Beim Anschluss an eine Steue rung mit nichtpotenzialfreien Ei...

Page 9: ...er Anfangs und Endstellung des Po sitionsgebers im Handbetrieb zu überprüfen Ergeben sich andere Werte als vor dem Austausch bzw der Reparatur dann sollte eine Kor rektur vorgenommen werden Änderungen oder fertigungs bedingte Streuungen vorbehalten 5 4 Funktionsfähigkeit prüfen Die Funktionsfähigkeit des Weg messsystems und aller damit ver bundenen Komponenten ist regel mäßig zu überprüfen und zu ...

Page 10: ...tem Zustand 7 2 Stromversorgung extern Spannung stabilisiert BTL5 A11 DC 20 bis 28 V Restwelligkeit 0 5 Vss Stromaufnahme 150 mA Einschaltspitzenstrom 3 A 0 5 ms Verpolungsschutz eingebaut Überspannungsschutz Transzorb Schutzdioden Spannungsfestigkeit GND gegen Gehäuse 500 V 7 3 Ausgänge BTL5 A11 Ausg Spannung 0 10 u 10 0 V Laststrom 5 mA Restwelligkeit 5 mV 7 4 Verbindung zur Auswerteeinheit Anal...

Page 11: ...2 Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a d F Germany Phone 49 0 71 58 1 73 0 Fax 49 0 71 58 50 10 Servicehotline 49 0 71 58 1 73 3 70 E Mail balluff balluff de http www balluff de Technical Description User s Guide english ...

Page 12: ...cteristics 3 2 2 Function 3 2 3 Available stroke lengths and magnets 3 3 Installation 3 3 1 Transducer installation 3 3 2 Floating magnets 4 3 3 Captive magnets 5 3 4 Mounting angle 5 4 Wiring 6 5 Startup 7 5 1 Check connections 7 5 2 Turning on the system 7 5 3 Check output values 7 5 4 Check functionality 7 5 5 Fault conditions 7 5 6 Noise elimination 7 6 Versions indicated on product label 7 7 ...

Page 13: ...ade with a cable which is fixed to the transducer via a connector Dimensions for installing the Micropulse transducer and for the magnets and control arm are found on pages 4 and 5 2 Function and Characteristics 3 1 Transducer installation Ensure that no strong electrical or magnetic fields are present in the immediate vicinity of the trans ducer Any orientation is permitted The supplied mounting ...

Page 14: ...non magnetizable screws brass alumi num To ensure the accuracy of the transducer system the moving member must carry the magnet on a track parallel to the transducer The following table provides figures in mm for the spacing which must be maintained between magnet and transducer and for the permissible center offset Magnet type Distance D Offset C BTL5 P 3800 2 0 1 4 2 BTL5 P 5500 2 5 15 15 BTL5 P...

Page 15: ... 3 5 Dimensional drawing BTL5 P KA transducer with captive magnet BTL5 F 2814 1S Mounting brackets with isolation bushings and M5 x 22 cylinder head screws DIN 912 max tightening torque 2 Nm Nominal stroke Black round marking Magnet NL Fig 3 8 BTL2 GS10 _ _ _ _ A connecting rod Jam nut DIN 934 M5 Swivel eye DIN 648 Ball joint B DIN 71805 rotates hori zontally part of BTL5 F 2814 1S Ball joint B DI...

Page 16: ...m Longer lengths may be used if construction shielding and routing are such that external noise fields will have no effect on signal integrity Fig 4 1 Pin assignments BKS connector type BTL BKS connector view towards solder side of female BKS S 32M 00 or BKS S 33M 00 Table 4 1 Wiring assignment straignt BKS S 32M 00 No 99 5672 19 08 Binder part no right angle BKS S 33M 00 No 99 5672 78 08 Fig 4 3 ...

Page 17: ...ion of the magnet in manual mode If values other than those present before the replacement or repair are found a correction should be made Transducers are subject to modifi cation or manufacturing tolerances 5 4 Check functionality The functionality of the transducer system and all its associated com ponents should be regularly checked and recorded 5 5 Fault conditions When there is evidence that ...

Page 18: ...814 1S see magnet section for exceptions 7 2 Supply voltage external Regulated supply voltage BTL5 A11 DC 20 to 28 V Ripple 0 5 Vpp Current draw 150 mA Inrush 3 A 0 5 ms Polarity reversal protection built in Overvoltage protection Transzorb diodes Electric strength GND to housing 500 V 7 3 Outputs BTL5 A11 Output voltage 0 10 V 10 0 V Load current 5 mA Ripple 5 mV 7 4 Connection to processor Analo...

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