Baldor -W Installation & Operating Manual Download Page 32 | Manualshive

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Section 1
General Information

Receiving & Installation 3-21

MN715

Figure 3-23 Wiring for RUA Assembly

GND

See recommended Terminal Tightening Torques in Section 6.

Dynamic

Brake

Assembly

S+

No Connection

S–

B–

B+

Chassis must be
grounded to Earth.

200

°

C Thermal Switch

Normally Closed contact
(mounted on chassis).

Note: Sense lines S+ and S– must be shielded, twisted pair wire.

Terminate shields at control end only.

Control

Assembly

B–

B+/R1

R2

Control Terminals

Earth

Use Baldor cables:
LD5157A05 – 5 Ft.
LD5157A10 – 10 Ft.
LD5157A20 – 20 Ft.
LD5157A30 – 30 Ft.
LD5157A50 – 50 Ft.

NC Thermal

NC Thermal

Note: Baldor controls with an “E” or “W” suffix have an internal dynamic braking

transistor and resistor installed. If you are installing a larger DB resistor , be
sure to disconnect the internal resistor wires from terminals B+/R1and R2.
These factory installed wires must be removed and the ends insulated with
electrical tape to prevent contact with other components. Failure to
disconnect the internal resistor may result in equipment damage.

Table 3-8 Terminal Torques & Wire Size for RUA Assemblies

Braking

B+ and B– Terminals

S+ and S– Terminals

Control

Rating

VAC

Option

Watts

Shielded

Wire Size

AC

Tightening

Torque

Shielded

Wire Size

AC

Tightening

Torque

VAC

Max.

AWG

mm

2

Volt

Lb–in

Nm

AWG

mm

2

Volt

Lb–in

Nm

230

746

16

1.31

300

9

1

20

0.51

300

9

1

230

1492

16

1.31

300

9

1

20

0.51

300

9

1

230

1865

16

1.31

300

9

1

20

0.51

300

9

1

230

2238

14

2.08

300

9

1

20

0.51

300

9

1

230

3730

14

2.08

300

9

1

20

0.51

300

9

1

230

5600

14

2.08

300

9

1

20

0.51

300

9

1

460

746

16

1.31

600

9

1

20

0.51

600

9

1

460

1492

16

1.31

600

9

1

20

0.51

600

9

1

460

1865

16

1.31

600

9

1

20

0.51

600

9

1

460

2238

16

1.31

600

9

1

20

0.51

600

9

1

460

3730

14

2.08

600

9

1

20

0.51

600

9

1

460

5600

14

2.08

600

9

1

20

0.51

600

9

1

575

746

16

1.31

600

9

1

20

0.51

600

9

1

575

1492

16

1.31

600

9

1

20

0.51

600

9

1

575

1865

16

1.31

600

9

1

20

0.51

600

9

1

575

2238

16

1.31

600

9

1

20

0.51

600

9

1

575

3730

16

1.31

600

9

1

20

0.51

600

9

1

575

5600

16

1.31

600

9

1

20

0.51

600

9

1

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Summary of Contents for -W

Page 1: ...SERIES 15H Inverter Control Installation Operating Manual 2 01 MN715 ADJUSTABLE SPEED DRIVE ...

Page 2: ... 5 Line Reactors 3 5 Load Reactors 3 5 AC Main Circuit 3 6 Power Disconnect 3 6 Protective Devices 3 6 Wire Size and Protection Devices 3 6 AC Line Connections 3 10 Reduced Input Voltage Derating 3 10 380 400VAC Operation 3 10 3 Phase Installation 3 11 Single Phase Input Power Considerations 3 13 Single Phase Control Derating 3 13 Size A B and B2 Single Phase Power Installation 3 13 Size C2 Single...

Page 3: ...Outputs 3 37 Relay Outputs 3 38 Pre Operation Checklist 3 39 Power Up Procedure 3 39 Section 4 Programming and Operation 4 1 Overview 4 1 Display Mode 4 2 Adjusting Display Contrast 4 2 Display Screens 4 2 Program Mode 4 3 Parameter Blocks Access for Programming 4 3 Changing Parameter Values when Security Code Not Used 4 4 Reset Parameters to Factory Settings 4 5 Initialize New Software EEPROM 4 6...

Page 4: ...Considerations 5 9 Relay and Contactor Coils 5 9 Wires between Controls and Motors 5 9 Special Drive Situations 5 10 Control Enclosures 5 10 Special Motor Considerations 5 10 Analog Signal Wires 5 10 Section 6 Specifications and Product Data 6 1 Specifications 6 1 Operating Conditions 6 1 Keypad Display 6 1 Control Specifications 6 2 Analog Inputs 6 2 Analog Outputs 6 3 Digital Inputs 6 3 Digital ...

Page 5: ...9 Size D Control 6 20 Size D2 Control 6 21 Size D2 Control Through Wall Mounting 6 22 Size E Control 6 23 Size E Control Through Wall Mounting 6 24 Size F Control 6 26 Size F Control Through Wall Mounting 6 27 Size G Control 6 29 Size G2 Control 6 30 Size G Control 6 31 Size H Control 6 32 Appendix A A 1 Dynamic Braking DB Hardware A 1 RGA Assemblies A 4 RBA Assemblies A 5 RTA Assemblies A 6 Appen...

Page 6: ...l Location procedure 3 Connect AC power Refer to Section 3 AC Line Connections 4 Connect the motor Refer to Section 3 Motor Connections 5 Install Dynamic brake hardware if required Refer to Section 3 Optional Dynamic Brake Hardware 6 Plug in the keypad Refer to Section 3 Keypad Installation procedure Quick Start Checklist Check of electrical items 1 Verify AC line voltage at source matches control...

Page 7: ... Zone parameter as desired STD CONST TQ STD VAR TQ QUIET CONST TQ or QUIET VAR TQ 6 Set the Level 2 Output Limits block MIN Output FREQ parameter 7 Set the Level 2 Output Limits block MAX Output FREQ parameter Note JP1 is in position 2 3 as shipped from the factory 120Hz operation For operation with MAX Output FREQ 120Hz change the position of JP1 to pins 1 2 Refer to Section 3 for jumper location...

Page 8: ...sing the rated current of the motor The Baldor Series 15H control may be used in many different applications It may be programmed by the user to operate in four different operating zones standard constant torque standard variable torque quiet constant torque or quiet variable torque It can also be configured to function in a number of operating modes for custom operation It is the responsibility o...

Page 9: ... installation and removal inconvenience or consequential damage including injury to any person or property caused by items of our manufacture or sale Some states do not allow exclusion or limitation of incidental or consequential damages so the above exclusion may not apply In any event BALDOR s total liability under all circumstances shall not exceed the full purchase price of the control Claims ...

Page 10: ...WARNING Do not use motor overload relays with an automatic reset feature These are dangerous since the process may injure someone if a sudden or unexpected automatic restart occurs If manual reset relays are not available disable the automatic restart feature using external control wiring WARNING This unit has an automatic restart feature that will start the motor whenever input power is applied a...

Page 11: ...equires no external power to operate Caution Disconnect motor leads T1 T2 and T3 from control before you perform a Megger test on the motor Failure to disconnect motor from the control will result in extensive damage to the control The control is tested at the factory for high voltage leakage resistance as part of Underwriter Laboratory requirements Caution Do not connect AC power to the Motor ter...

Page 12: ...ocation for installation 1 For effective cooling and maintenance the control should be mounted on a smooth non flammable vertical surface Table 3 1 lists the Watts Loss ratings for enclosure sizing 2 At least two inches clearance must be provided on all sides for airflow 3 Front access must be provided to allow the control cover to be opened or removed for service and to allow viewing of the Keypa...

Page 13: ...n To mount a control through the wall a Through the Wall mounting kit must be purchased except for B2 C2 and D2 sizes These kits are Kit No Description KT0000A00 Size A control through the wall mounting kit KT0001A00 Size B control through the wall mounting kit V0083991 Size E control through the wall mounting kit V0084001 Size F control through the wall mounting kit Refer to Section 6 of this man...

Page 14: ...the 4 mounting holes marked A and the large knockout marked B 4 Drill four 29 mounting holes A Thread each hole using an 8 32 tap 5 Locate the 1 1 4 knockout center B and punch using the manufacturers instructions 6 Debur knockout and mounting holes making sure the panel stays clean and flat 7 Apply RTV to the 4 holes marked A 8 Assemble the keypad to the panel Use 8 32 screws nuts and lock washer...

Page 15: ...grounding disconnects and other current protection System Grounding Baldor Controls are designed to be powered from standard three phase lines that are electrically symmetrical with respect to ground System grounding is an important step in the overall installation to prevent problems The recommended grounding method is shown in Figure 3 1 Figure 3 1 Recommended System Grounding L1 AC Main Supply ...

Page 16: ...r an isolation transformer and the AC input to the control Line Impedance The Baldor control requires a minimum line impedance If the impedance of the incoming power does not meet the requirement for the control a 3 phase line reactor can be used to provide the needed impedance in most cases Line reactors are optional and are available from Baldor Control Size A B C D E B2 C2 D2 F G G2 G H Line Im...

Page 17: ...ase thermal magnetic Equal to GE type THQ or TEB for 230VAC or Equal to GE type TED for 460VAC and 575VAC Fast Action Fuses 230VAC Buss KTN 460VAC Buss KTS to 600A KTU for 601 to 1200A 575VAC Buss FRS TO 600A KTU for 601 to 1200A Very Fast Action 230VAC Buss JJN 460VAC Buss JJS 575VAC Buss JJS Time Delay Fuses 230VAC Buss FRN 460VAC Buss FRS to 600A KTU for 601 to 1200A 575VAC Buss FRS to 600A KLU...

Page 18: ...0 6 13 3 65 50 90 100 90 4 21 2 77 60 100 125 100 3 26 7 96 75 125 150 125 2 33 6 124 100 175 200 175 1 0 53 5 156 125 200 250 200 2 0 67 4 180 150 225 300 250 3 0 85 0 240 200 300 350 300 2 2 0 2 67 4 302 250 400 450 400 2 4 0 2 107 0 361 300 450 600 450 3 2 0 3 67 4 414 350 500 650 500 3 3 0 3 85 0 477 400 600 750 600 3 4 0 3 107 0 515 450 650 800 700 3 250MCM 3 127 0 590 500 750 900 800 3 300MC...

Page 19: ...41 40 60 60 50 8 8 37 52 50 70 80 70 6 13 3 62 60 80 100 80 6 13 3 77 75 100 125 100 4 21 2 99 100 125 150 125 3 26 7 125 125 175 200 175 1 0 53 5 144 150 200 225 200 2 0 67 4 192 200 250 300 250 4 0 107 0 242 250 300 350 300 2 2 0 2 67 4 289 300 400 450 400 2 3 0 2 85 0 336 350 450 500 450 3 2 0 3 67 4 382 400 500 600 500 3 3 0 3 85 0 412 450 500 650 500 3 3 0 3 85 0 472 500 600 750 600 3 4 0 3 1...

Page 20: ...3 1 2 3 1 22 44 JP3 JP4 39 40 41 42 43 44 Opto Out 2 Return Relay Out 1 Return Relay Out 2 Return 24VDC Opto In Power Opto Out 1 Return Note J4 18 and 41 are connected together on the control circuit board J4 39 40 Jumper as shown to power the opto inputs from the internal 24VDC supply Table 3 5 Control Board Jumpers Jumper Jumper Position Description of Jumper Position Setting JP1 1 2 400 Hz Maxi...

Page 21: ...ase requires a 15hp Control 380 400VAC Operation Be sure all power to the control is disconnected before proceeding Size A B B2 C2 and D2 controls may be used directly with a 380 400VAC power source control modification is not necessary Size C D E F and G controls all require modification for operation on the reduced line voltage Tap change procedure size C D E and F controls 1 Be sure drive opera...

Page 22: ...erminal Block for 380 400VAC Size G 460VAC 380 400VAC 3 Phase Installation The AC power and motor connections are shown in Figure 3 5 Figure 3 5 3 Phase AC Power Connections L1 L2 L3 Alternate Fuse Connection Note 1 L1 L2 L3 L1 L2 L3 Circuit Breaker Earth Optional components not provided with control Note 3 Baldor Series 15H Control Optional Line Reactor Note 1 Note 3 A1 B1 C1 A2 B2 C2 A1 B1 C1 No...

Page 23: ... 53 5 176 40 225 250 250 3 0 85 0 216 50 275 350 300 2 1 0 2 53 5 Table 3 7 Single Phase Rating Wire Size and Protection Devices 460 VAC Controls Control Rating Input Breaker Input Fuse Amps Wire Gauge Amps HP Input Breaker Amps Fast Acting Time Delay AWG mm2 3 5 0 75 5 5 5 14 2 5 4 0 1 5 6 5 6 14 2 5 6 0 2 7 5 10 8 14 2 5 8 5 3 12 5 15 12 14 2 5 14 5 17 5 20 20 12 3 31 20 7 5 25 30 25 10 5 26 25 ...

Page 24: ...s 1 1 2 hp 230 and 460VAC controls No derating required 2 3 25 hp Size B B2 and C2 230 and 460VAC controls Derate hp by 40 of the nameplate rating 3 15 hp Size C D2 and Larger 230 and 460VAC controls Derate hp by 50 of the nameplate rating Size A B and B2 Single Phase Power Installation See Figure 3 6 Jumper Configuration Size A B and B2 controls no jumper changes required Figure 3 6 Size A B B2 S...

Page 25: ...th See Recommended Tightening Torques in Section 6 Note 3 Baldor Series 15H Control Optional Line Reactor Note 1 Note 3 A1 B1 A2 B2 Note 4 Notes 1 See Protective Devices described previously in this section 2 Use same gauge wire for Earth ground as is used for L1 L2 and L3 3 Metal conduit should be used Connect conduits so the use of a Reactor or RC Device does not interrupt EMI RFI shielding 4 Se...

Page 26: ...Single Phase 230 460VAC Power Connections L1 L2 L1 L2 L3 Circuit Breaker Earth See Recommended Tightening Torques in Section 6 Note 3 Baldor Series 15H Control Optional Line Reactor Note 1 Note 3 B1 C1 B2 C2 Note 4 Notes 1 See Protective Devices described previously in this section 2 Use same gauge wire for Earth ground as is used for L1 L2 and L3 3 Metal conduit should be used Connect conduits so...

Page 27: ...n Section 6 Note 3 Baldor Series H Control Optional Line Reactor Note 1 Note 3 A1 B1 A2 B2 Note 4 Notes 1 See Protective Devices described previously in this section 2 Use same gauge wire for Earth ground as is used for L1 L2 and L3 3 Metal conduit should be used Connect conduits so the use of a Reactor or RC Device does not interrupt EMI RFI shielding 4 See Line Load Reactors described previously...

Page 28: ... Series 15H Control Optional Line Reactor Note 1 Note 3 A1 B1 A2 B2 Note 4 Notes 1 See Protective Devices described previously in this section 2 Use same gauge wire for Earth ground as is used for L1 L2 and L3 3 Metal conduit should be used Connect conduits so the use of a Reactor or RC Device does not interrupt EMI RFI shielding 4 See Line Load Reactors described previously in this section L1 L2 ...

Page 29: ...ies 15H Control Optional Line Reactor Note 1 Note 3 B1 C1 B2 C2 Note 4 Notes 1 See Protective Devices described previously in this section 2 Use same gauge wire for Earth ground as is used for L1 L2 and L3 3 Metal conduit should be used Connect conduits so the use of a Reactor or RC Device does not interrupt EMI RFI shielding 4 See Line Load Reactors described previously in this section Note 2 L1 ...

Page 30: ... T2 T3 G Note 2 Notes 1 Metal conduit should be used Connect conduits so the use of Load Reactor or RC Device does not interrupt EMI RFI shielding 2 See Line Load Reactors described previously in this section 3 Use same gauge wire for Earth ground as for L1 L2 and L3 Note 3 M Contactor If required by local codes or for safety reasons an M Contactor motor circuit contactor may be installed However ...

Page 31: ...als DB Terminals R2 R1 May be labeled GND or See recommended Terminal Tightening Torques in Section 6 Note Although not shown metal conduit should be used to shield all power wires and motor leads Figure 3 21 Wiring for RBA Assembly Figure 3 22 Wiring for RTA Assembly See recommended Terminal Tightening Torques in Section 6 Optional Customer Supplied Breaker or Fuse Protection Subject to Local Cod...

Page 32: ...contact with other components Failure to disconnect the internal resistor may result in equipment damage Table 3 8 Terminal Torques Wire Size for RUA Assemblies Braking B and B Terminals S and S Terminals Control Rating VAC Option Watts Shielded Wire Size AC Tightening Torque Shielded Wire Size AC Tightening Torque VAC Max AWG mm2 Volt Lb in Nm AWG mm2 Volt Lb in Nm 230 746 16 1 31 300 9 1 20 0 51...

Page 33: ... AWG mm2 Volt 230 2 000 16 1 31 600 20 22 0 5 600 230 2 100 5 000 14 2 08 600 20 22 0 5 600 230 5 100 10 000 10 6 600 20 22 0 5 600 230 10 000 8 10 600 20 22 0 5 600 460 4 000 16 1 31 600 20 22 0 5 600 460 4 100 10 000 14 2 08 600 20 22 0 5 600 460 10 100 20 000 10 6 600 20 22 0 5 600 460 20 000 8 10 600 20 22 0 5 600 575 4 000 16 1 31 600 20 22 0 5 600 575 4 100 10 000 14 2 08 600 20 22 0 5 600 5...

Page 34: ...d mode all connections are optional The J4 terminal strip is shown in Figure 3 24 The connection of each input or output signal is described in the following pages Figure 3 24 Control Signal Connections 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 9 Opto In Common J4 Analog GND Analog Input 1 Pot Reference Analog Input 2 Analog Input 2 Analog Out...

Page 35: ...l 2 Process Control block Setpoint Source Potentiometer When using Analog Input 1 the respective parameter must be set to POTENTIOMETER Note A potentiometer value of 5kW to 10kW 0 5 watt may be used 1 Connect the wires from the 5KW pot at the J4 terminal strip One end of the pot is connected to J4 1 analog ground and the other end is connected to J4 3 reference voltage 2 Connect the wiper of the p...

Page 36: ...round Each output function is programmed in the Level 1 Output block Analog Out 1 or 2 parameter values The scaling of each output is programmable in the Level 1 Output block Analog Scale 1 or 2 Serial Operating Mode The Serial operating mode requires one of the optional Serial Interface expansion boards RS232 RS422 or RS485 Installation and operation information for these serial expansion boards ...

Page 37: ...al Trip input J4 16 must be connected and the External Trip parameter in the Level 2 Protection block must be set to ON When J4 16 is opened the motor will coast to a stop and an External Trip fault will be displayed on the keypad Figure 3 26 Keypad Control Connection Diagram Programmable Output No Connection See recommended terminal tightening torques in Section 6 Refer to Figure 3 36 8 9 10 11 1...

Page 38: ...control and motor coasts to a stop J4 9 MOMENTARY CLOSED starts motor operation in the Forward direction In JOG mode J4 12 CLOSED continuous CLOSED jogs motor in the Forward direction J4 10 MOMENTARY CLOSED starts motor operation in the Reverse direction In JOG mode J4 12 CLOSED CONTINUOUS closed JOGS motor in the Reverse direction J4 11 MOMENTARY OPEN motor decels to stop depending on Keypad Stop...

Page 39: ...op mode J4 10 CLOSED operates motor in the Reverse direction with J4 9 open OPEN motor decels to stop depending on Keypad Stop mode J4 11 14 Selects programmed preset speeds as defined in Table 3 10 J4 15 CLOSED selects ACC DEC S CURVE group 2 OPEN selects ACC DEC S CURVE group 1 J4 16 If J4 16 is connected you must set Level 2 Protection block External Trip to ON to activate the opto input CLOSED...

Page 40: ... to stop depending on Keypad Stop mode Note J4 9 and J4 10 are both closed Fault Reset J4 11 CLOSED selects Analog Input 1 if J4 13 J4 14 and J4 15 are closed OPEN selects command select Level 1 Input Command Select if J4 13 J4 14 and J4 15 are closed J4 12 CLOSED selects STOP START and Reset commands from terminal strip OPEN selects STOP START and Reset commands from Keypad J4 13 CLOSED allows ot...

Page 41: ...will reset a fault condition J4 10 MOMENTARY CLOSED starts motor operation in the Reverse direction Note Closing both J4 9 and J4 10 at the same time will reset a fault condition J4 11 OPEN motor decels to stop depending on Keypad Stop mode J4 12 CLOSED selects STOP START and Reset commands from terminal strip OPEN selects STOP START and Reset commands from Keypad J4 13 CLOSED allows other selecti...

Page 42: ...top depending on Keypad Stop mode Note Closing both J4 9 and J4 10 at the same time will reset a fault condition J4 11 CLOSED selects Analog Input 1 OPEN selects Level 1 Input block Command Select parameter J4 12 CLOSED selects STOP START and Reset commands from terminal strip OPEN selects STOP START and Reset commands from Keypad J4 13 CLOSED selects Level 1 Input block Command Select parameter O...

Page 43: ...eration in the Reverse direction J4 11 When OPEN motor decels to stop depending on Keypad Stop mode J4 12 CLOSED selects STOP START and Reset commands from terminal strip OPEN selects STOP START and Reset commands from Keypad J4 13 CLOSED allows various selections see Speed Select Table 3 14 OPEN selects speed commanded from Keypad Note When changing from Terminal Strip to Keypad J4 12 or J4 13 th...

Page 44: ...ection OPEN motor decels to stop depending on Keypad Stop mode J4 10 CLOSED starts motor operation in the Reverse direction OPEN motor decels to stop depending on Keypad Stop mode Note Closing both J4 9 and J4 10 at the same time will reset a fault condition J4 11 Selects speed command as defined in the Speed Select Table 3 15 J4 12 Selects speed command as defined in the Speed Select Table 3 15 J...

Page 45: ... stop depending on Keypad Stop mode J4 12 CLOSED selects the Level 1 Input Command Select parameter value OPEN selects EPOT J4 13 CLOSED selects ACC DEC S CURVE group 2 OPEN selects ACC DEC S CURVE group 1 J4 14 Momentary CLOSED increases motor speed while contact is closed J4 15 Momentary CLOSED decreases motor speed while contact is closed J4 16 If J4 16 is connected you must set Level 2 Protect...

Page 46: ...OG in the reverse direction J4 13 CLOSED to enable the Process Mode J4 14 CLOSED causes the control to JOG in the forward direction J4 15 CLOSED to reset a fault condition OPEN to run J4 16 If J4 16 is connected you must set Level 2 Protection block External Trip to ON to activate the opto input CLOSED allows normal control operation OPEN causes an external trip fault The control will disable and ...

Page 47: ...ction Block must be set to ON Figure 3 36 Motor Temperature Relay T1 T2 T3 G Motor 16 17 J4 External Trip Do not run these wires in same conduit as motor leads or AC power wiring Customer Provided Source Voltage Motor Thermostat Leads CR1 Optional hardware Must be ordered separately Note Add appropriately rated protective device for AC relay snubber or DC relay diode See recommended terminal tight...

Page 48: ... Figure 3 39 However both must be configured the same The maximum voltage from opto output to common when active is 1 0 VDC TTL compatible The equivalent circuit for the opto isolated outputs is shown in Figure 3 40 If the opto outputs are used to directly drive a relay a flyback diode rated at 1A 100 V IN4002 or equivalent minimum should be connected across the relay coil Each opto output is prog...

Page 49: ...1 Each output can be individually configured as normally open N O or normally closed N C contacts Jumpers JP3 and JP4 select the N O or N C contacts These outputs may be wired as shown in Figure 3 41 Each output may be programmed to represent one output condition The output conditions are defined in Section 4 of this manual Figure 3 41 Relay Output Connections Relay1 Output Relay2 Output Relay1 Ou...

Page 50: ...eter is OFF and the Level 2 Protection block External Trip parameter is OFF 5 Set the Level 2 Output Limits block Operating Zone parameter as desired STD CONST TQ STD VAR TQ QUIET CONST TQ or QUIET VAR TQ 6 Set the Level 2 Output Limits block MIN Output FREQ parameter 7 Set the Level 2 Output Limits block MAX Output FREQ parameter Note JP1 is in position 2 3 as shipped from the factory 120Hz opera...

Page 51: ...3 40 Receiving Installation MN715 ...

Page 52: ...atus and advances to the next display menu item SHIFT Press SHIFT in the program mode to control cursor movement Pressing the SHIFT key once moves the blinking cursor one character position to the right While in program mode a parameter value may be reset to the factory preset value by pressing the SHIFT key until the arrow symbols at the far left of the keypad display are flashing then press an a...

Page 53: ...s or Key Adjusts display intensity Press ENTER Saves level of contrast and exits to display mode Display Screens Note The order of display is as shown scroll through order However the first display after Baldor Motors Drives will be the last display you viewed before power down Action Description Display Comments Apply Power Display mode showing mode voltage current frequency status No faults pres...

Page 54: ...le the motor is operating If the parameter is displayed with an L the setting is locked and the security access code must be entered before any changes can be made Parameter Blocks Access for Programming Use the following procedure to access parameter blocks to program the control Action Description Display Comments Apply Power Keypad Display shows this opening message Logo display for 5 seconds I...

Page 55: ...ration Display mode Stop LED on Press PROG key Access programming mode Press or key Scroll to Level 1 Input Block Press ENTER to access INPUT block parameter Press ENTER key Access Input Block Keypad mode shown is the factory setting Press ENTER key Access Operating Mode Keypad mode shown is the factory setting Press key Scroll to make your selection At the flashing cursor select mode desired Stan...

Page 56: ...Stop LED on Press PROG key Enter program mode Press or key Scroll to Level 2 Blocks Press ENTER key Select Level 2 Blocks Press or key Scroll to the Miscellaneous block Press ENTER key Select Miscellaneous block Press key Scroll to Factory Settings parameter Press ENTER key Access Factory Settings parameter represents blinking cursor Press key Scroll to STD SETTINGS to choose original factory sett...

Page 57: ...r key Scroll to the Miscellaneous block Press ENTER key Select Miscellaneous block Press key Scroll to Factory Settings parameter Press ENTER key Access Factory Settings parameter represents blinking cursor Press key Scroll to STD SETTINGS to choose original factory settings For 50Hz motors set to 50Hz 400 VOLTS Press ENTER key Restores factory settings Loading Presets is first message Operation D...

Page 58: ... Trip input Local Enable Input or STOP input The control can operate the motor in three 3 different ways from the keypad 1 JOG Command 2 Speed adjustment with Keypad entered values 3 Speed adjustment using the Keypad arrow keys Note If the control has been configured for Keypad in the operating mode parameter level 1 input block then no other means of operation is permitted other than from the key...

Page 59: ...V key Motor runs FWD or REV at commanded speed FWD REV LED on Press STOP key Motor stop command issued Display mode Stop LED on Speed Adjustment Using Arrow Keys Action Description Display Comments Apply Power Keypad Display shows this opening message Logo display for 5 seconds If no faults and programmed for LOCAL operation Display mode Stop LED on Press FWD or REV key Motor runs FWD or REV at se...

Page 60: ...the Access Code parameter Press ENTER key The Access Code parameter can be changed represents blinking cursor Press key Use key to change value Example 8999 represents blinking cursor Press ENTER key Save Access Code parameter Keypad Display will not show user access code Record its value for future reference Press key Scroll to Security State Press ENTER key Access Security State parameter repres...

Page 61: ...lues cannot be changed Press key Enter the Access Code Example 8999 represents blinking cursor Press ENTER key Press or key Scroll to make your selection Press ENTER Save selected parameter P will change to L after you return to Display mode for longer than the time specified in the Access Time parameter Press or key Scroll to Menu Exit Press ENTER key Returns to Input block Press DISP key Return ...

Page 62: ...Press key Use key to change value Example 8999 Note Ignore the 5 digit number to the right example 23956 Press ENTER key Save Access Code parameter Security code entered is correct All parameters may be changed Press SHIFT key Move cursor right on digit Access Timeout can be any value between 0 and 600 seconds Press key 3 times Change the 0 to 3 Example 30 seconds Press ENTER key Save value P will...

Page 63: ... Command Analog Out 1 Set PT ADJ Limit Accel Decel Rate Analog Out 2 Protection At Setpoint Band Accel Time 1 Analog Scale 1 External Trip Process PROP Gain Decel Time 1 Analog Scale 2 Local Enable INP Process INT Gain S Curve 1 Underload Set Point Process DIFF Gain Accel Time 2 Miscellaneous Follow I O Ratio Decel Time 2 V HZ and Boost Restart Auto Man Follow I O Out S Curve 2 Ctrl Base Frequency...

Page 64: ...ote Accel 1 Decel 1 and S Curve 1 are associated together Likewise Accel 2 Decel 2 and S Curve 2 are associated together These associations can be used to control any Preset frequency or External Speed Command Pot Note Since the motor design uses rotor slip to produce torque the motor speed will not necessarily increase decrease in a linear manner with motor frequency Note If faults motor trips oc...

Page 65: ...elected when the input signal is applied to J4 4 and J4 5 4 20mA selection should be considered if long distance is required between the external device and the control Current loop allows longer cable lengths at J4 4 and J4 5 with less attenuation of the command signal Note When using the 4 20mA input the JP2 jumper on the main control board must be moved to pins 1 and 2 Figure 3 2 10VOLT EXB sel...

Page 66: ...en control is Ready and is being commanded to operate the motor Reverse Active when control is running in the reverse direction Process Error Active when the PID control loop process is outside the range specified by the Level 2 Process Control block AT Setpoint Band parameter Zero SPD Set PT At Speed Band Set Speed Point The output frequency at which the zero speed opto output becomes active turn...

Page 67: ...ere 0VDC 0 VAC and 5VDC Control Input Voltage Torque Represents load torque where 0V 100 torque rated torque and 5V 100 torque rated torque Power Represents motor power where 0V 100 rated power and 5V 100 rated power Bus Voltage Represents motor power where 0V 0VDC and 2 5V 325VDC for 230VAC input 650VDC for 460VAC input Process Fdbk Represents the process feedback input where 0V 100 feedback and ...

Page 68: ...g normal operation This parameter sets the maximum allowable variation in output frequency under varying load conditions changes of output current As motor current increases toward 100 of Motor Rated Amps output frequency is automatically increased to compensate for slip Sets the Volts Frequency ratio of the control output to the motor for all values of output voltage versus output frequency up to...

Page 69: ...n the Keypad display This value will be automatically reduced for large values The output rate display is only available if the Value At Speed parameter value is non zero Sets the desired output rate value per motor RPM Two numbers are displayed on the keypad display separated by a slash The first number left most is the value you want the keypad to display at a specific motor speed second number ...

Page 70: ...in be applied The run command refers to the enable plus direction FWD or REV lines Restart Fault Hr The maximum number of automatic restart attempts before requiring a manual restart After one hour without reaching the maximum number of faults or if power is turned off and on again the fault count is rest to zero Restart Delay The amount of time allowed after a fault condition for an automatic res...

Page 71: ...this value BRAKE ADJUST Resistor Ohms The dynamic braking resistor value in ohms Refer to MN701 dynamic braking manual or call Baldor for additional information If dynamic braking is not installed enter zero Resistor Watts The dynamic braking resistor watts rating Refer to dynamic braking manual or call Baldor for additional information If dynamic braking is not installed enter zero DC Brake Volta...

Page 72: ...ample if the setpoint source is 0 10VDC and the at setpoint band value is 10 the at setpoint opto output will turn on if the process is within 10 x 10 1 1VDC of the setpoint The PID loop proportional gain The PID loop Integral gain The PID loop differential gain The ratio of the master input to the follower output Requires the master pulse reference isolated pulse follower expansion board For exam...

Page 73: ...F percentage value is multiplied by the Max Output Volts Base Frequency value If this value is too high the inverter may fault on Over current The time for the inverter to ramp the output voltage from zero to the voltage that corresponds to the Sync Start Frequency A 0 5 second delay before the ramp begins is not included in this time If the Synchro Start feature is not operating quickly enough de...

Page 74: ...ervice technician experienced in the area of high power electronics It is important to familiarize yourself with the following information before attempting any troubleshooting or service of the control Most troubleshooting can be performed using only a digital voltmeter having at least 1 meg Ohm input impedance In some cases an oscilloscope with 5 MHZ minimum bandwidth may be useful Before contac...

Page 75: ...ress DISP key Display mode showing real time opto inputs outputs states 0 Open 1 Closed Opto Inputs states Left Opto Outputs states Right Press DISP key Display mode showing actual drive running time since the Fault log was cleared HR MIN SEC format Press DISP key Display operating zone with rated hp and input voltage for the operating zone and control type Press DISP key Display mode showing cont...

Page 76: ...y Press DISP to scroll to the Fault Log entry point Press ENTER key Display first fault type and time fault occurred Typical display Press key Scroll through fault messages If no messages the fault log exit choice is displayed Press RESET key Return to display mode Display mode stop key LED is on How to Clear the Fault Log Use the following procedure to clear the fault log Action Description Displ...

Page 77: ... Hardware Protect A general hardware fault was detected but cannot be isolated 1 MIN Overload Peak output current exceeded the 1 minute rating value 3 SEC Overload Peak output current exceeded the 3 second rating value Overcurrent Continuous current limit exceeded BUS Overvoltage High DC Bus voltage Bus Undervoltage Low DC Bus voltage condition detected Heat Sink Temp Control heatsink exceeded upp...

Page 78: ... 210 W 82E 410 W A4A 515 E E2A 210L E 82B 410L E A3F 515 W E2A 215 E 82F 415 E A4B 515L E0A 215 W 82F 415 W A4B 520 E E2B 210L ER 80C 410L ER A08 520L EOB 215V 808 415V A0E 525 E E2C 215L 80D 415L A0F 525L E0C 220 E 830 420 E A4C 530 E13 220L 80E 420L A20 530L E0D 225 81D 425 E A4D 540 E14 225V 809 425V A0B 540L E0E 225L 80F 425L A21 550 E15 230 813 82C 430 A13 550L E0F 230V 816 430V A0C 560 E16 2...

Page 79: ...uations with date and time imprint to isolate power problem Disconnect dynamic brake hardware and repeat operation External Trip Motor ventilation insufficient Clean motor air intake and exhaust Check external blower for operation Verify motor s internal fan is coupled securely Motor draws excessive current Check motor for overloading Verify proper sizing of control and motor Volts Hertz ratio is ...

Page 80: ...se Current Limit setting Start Motor overloaded Check for proper motor loading Check couplings for binding Verify proper sizing of control and motor Motor may be commanded to run below minimum frequency setting Increase speed command or lower minimum frequency setting Incorrect Command Select parameter Change Command Select parameter to match wiring at J4 Incorrect frequency command Verify control...

Page 81: ... Speed in the Level 2 Output Limits block Increase Speed PROP Gain in the Level 1 block Param Checksum Memory fault occurred Press RESET key on keypad Restore parameter values to factory settings If fault remains call Baldor Regen RES Power Incorrect dynamic brake parameter Check Resistor Ohms and Resistor Watts parameters in the Level 2 Brake Adjust block Regen power exceeded dynamic brake resist...

Page 82: ...te spikes of several hundred volts in the control circuit These spikes can induce several volts of noise in an adjacent wire that runs parallel to a control circuit wire Figure 5 1 illustrates noise suppression for AC and DC relay coils Figure 5 1 AC and DC Coil Noise Suppression AC Coil DC Coil RC snubber 0 47 mf Diode 33 W Wires between Controls and Motors Output leads from a typical 460VAC driv...

Page 83: ...d as a ground conductor for motor power wires or signal conductors Special Motor Considerations Motor frames must also be grounded As with control enclosures motors must be grounded directly to the control and plant ground with as short a ground wire as possible Capacitive coupling within the motor windings produces transient voltages between the motor frame and ground The severity of these voltag...

Page 84: ...odels 575 VAC Models 180 264 VAC 3f 60Hz 180 230 VAC 3f 50Hz 340 528 VAC 3f 60Hz 340 457 VAC 3f 50Hz 495 660 VAC 3f 60Hz Input Line Impedance 3 Minimum Required A B C D E Sizes 1 B2 C2 D2 F G G2 G H Sizes Ambient Operating Temperature 0 to 40 C Derate Output 2 per C over 40 C to 55 C 130 F Maximum Enclosure NEMA 1 E EO and ER suffix Models NEMA 4X Indoor W suffix Models Protected Chassis MO and MR...

Page 85: ...s JOG S Curve Time 0 to 100 Base Frequency 10 to 400Hz Regenerative Braking Torque 20 Minimum E W 100 with optional external braking resistor EO MO ER Jog Frequency 0 to Maximum frequency Skip Frequency 0 to Maximum frequency in 3 zones Minimum Output Frequency 0 to Maximum frequency Maximum Output Frequency 0 to Maximum frequency Auto Restart Manual or Automatic Slip Compensation 0 to 6Hz Operati...

Page 86: ...A Maximum Digital Outputs 4 Opto Isolated Outputs Rated Voltage 5 to 30VDC Maximum Current 60 mA Maximum ON Voltage Drop 2 VDC Maximum OFF Leakage Current 0 1 mA Maximum Output Conditions 10 Conditions see parameter table Diagnostic Indications Invalid Base ID NV Memory Fail Param Checksum New Base ID HW Desaturation HW Surge Current HW Ground Fault HW Power Supply Hardware Protect 1 Min Overload ...

Page 87: ... 200 129 100 75 125 144 ID15H4100 EO 460 E 129 100 75 125 220 165 125 93 160 184 ID15H4150V EO 460 E 185 150 112 180 300 185 150 112 180 207 ID15H4150 EO 460 F 196 150 112 190 380 247 200 149 240 276 ID15H4200 EO 460 F 258 200 149 250 500 319 250 187 310 360 ID15H4250 EO 460 F 319 250 187 310 620 381 300 224 370 430 ID15H4300 EO 460 G 381 300 224 370 630 432 350 261 420 490 ID15H4350 EO 460 G 432 ...

Page 88: ... 15 11 2 21 24 ID15H420 E W 460 B2 22 15 11 2 21 42 28 20 14 9 27 31 ID15H425 E 460 B2 22 15 11 2 21 42 28 20 14 9 27 31 ID15H430 EO 460 C2 36 25 18 7 35 61 41 30 22 4 40 46 ID15H440 EO 460 C2 41 30 22 4 40 80 41 30 22 4 40 46 ID15H450 EO 460 D 57 40 30 55 92 67 50 37 65 75 ID15H460 EO 460 D 67 50 37 65 122 82 60 45 80 92 ID15H475 EO 460 E 82 60 45 80 160 103 75 56 100 115 ID15H4100 EO 460 E 103 7...

Page 89: ... D 77 50 37 75 190 82 60 45 80 92 ID15H460L ER 460 D 93 60 45 90 215 103 75 56 100 115 ID15H475L EO 460 E 113 75 56 110 270 129 100 75 125 144 QUIET 8 0 kHz PWM CONSTANT TORQUE VARIABLE TORQUE CATALOG NO INPUT VOLT SIZE Input Output Input Output NO VOLT Input Amp HP KW IC IP Input Amp HP KW IC IP ID15H210L ER 230 C 25 7 5 5 6 24 61 43 15 11 42 48 ID15H215L ER 230 C 33 10 7 5 32 92 56 20 15 54 62 I...

Page 90: ... 44 40 30 41 47 ID15H540 ER 575 D 44 40 29 8 41 75 56 50 37 2 52 60 ID15H550 ER 575 D 56 50 37 52 92 67 60 45 62 71 ID15H560 ER 575 D 67 60 45 62 109 QUIET 8 0 kHz PWM CONSTANT TORQUE VARIABLE TORQUE CATALOG NO INPUT VOLT SIZE Input Output Input Output NO VOLT Input Amp HP KW IC IP Input Amp HP KW IC IP ID15H215 ER 230 C2 31 10 7 4 30 61 43 15 11 1 42 48 ID15H220 ER 230 C2 43 15 11 1 42 92 56 20 1...

Page 91: ... 5 6 4 5 0 5 35 4 ID15H215L ER 35 4 50 5 6 4 5 0 5 35 4 ID15H220 EO 50 5 6 50 5 6 4 5 0 5 50 5 6 32 3 6 ID15H220 ER 35 4 22 26 2 5 3 4 5 0 5 35 4 ID15H220L ER 35 4 22 26 2 5 3 4 5 0 5 35 4 ID15H225V EO 35 4 50 5 6 4 5 0 5 35 4 3 5 0 4 ID15H225V ER 35 4 50 5 6 4 5 0 5 35 4 ID15H225 EO 50 5 6 50 5 6 4 5 0 5 50 5 6 32 3 6 ID15H225 ER 22 26 2 5 3 22 26 2 5 3 4 5 0 5 22 26 2 5 3 ID15H225L ER 35 4 22 26...

Page 92: ...0 5 6 4 5 0 5 35 4 ID15H425V EO 35 4 50 5 6 4 5 0 5 35 4 3 5 0 4 ID15H425V ER 35 4 50 5 6 4 5 0 5 35 4 ID15H425 EO 50 5 6 50 5 6 4 5 0 5 50 5 6 32 3 6 ID15H425 ER 35 4 50 5 6 4 5 0 5 35 4 ID15H425L ER 35 4 50 5 6 4 5 0 5 35 4 ID15H430V EO 35 4 50 5 6 4 5 0 5 35 4 3 5 0 4 ID15H430V ER 35 4 50 5 6 4 5 0 5 35 4 ID15H430 EO 50 5 6 50 5 6 4 5 0 5 50 5 6 32 3 6 ID15H430L ER 35 4 50 5 6 4 5 0 5 35 4 ID15...

Page 93: ...0 EO 275 31 50 5 6 4 5 0 5 275 31 3 5 0 4 ID15H4200 EO 275 31 50 5 6 4 5 0 5 275 31 3 5 0 4 ID15H4250 EO 375 42 375 42 4 5 0 5 375 42 3 5 0 4 ID15H4300 EO 375 42 375 42 4 5 0 5 375 42 3 5 0 4 ID15H4350 EO 375 42 375 42 4 5 0 5 375 42 3 5 0 4 ID15H4400 EO 375 42 375 42 4 5 0 5 375 42 3 5 0 4 ID15H4400 EO 375 42 375 42 4 5 0 5 375 42 3 5 0 4 ID15H4450 EO 375 42 375 42 4 5 0 5 375 42 3 5 0 4 ID15H450...

Page 94: ... 4 3 5 0 4 ID15H515 ER 35 4 20 2 5 4 5 0 5 35 4 ID15H520 EO 35 4 20 2 5 4 5 0 5 35 4 3 5 0 4 ID15H520 EO 35 4 50 5 6 4 5 0 5 35 4 3 5 0 4 ID15H525 EO 35 4 50 5 6 4 5 0 5 35 4 3 5 0 4 ID15H525 ER 35 4 50 5 6 4 5 0 5 35 4 ID15H530 EO 35 4 50 5 6 4 5 0 5 35 4 3 5 0 4 ID15H530 ER 35 4 50 5 6 4 5 0 5 35 4 ID15H540 EO 35 4 50 5 6 4 5 0 5 35 4 3 5 0 4 ID15H540 ER 35 4 50 5 6 4 5 0 5 35 4 ID15H550 EO 35 4...

Page 95: ...ata MN715 Mounting Dimensions Size A Control 11 50 292 1mm 7 20 182 9mm 25 6 4mm LOCAL SHIFT DISP RESET PROG ENTER JOG STOP REV FWD 7 20 182 9mm 0 25 6 4mm 12 00 304 8mm 7 120 180 8mm 7 70 195 6mm Air Inlet Air Outlet 0 88 Dia 22 35 mm ...

Page 96: ...Specifications and Product Data 6 13 MN715 Dimensions Continued Size A Control Through Wall Mounting Gasket Steel Plate Standoffs 1 2 x 2 1 2 10 32 x 0 75 Truss screw washer ...

Page 97: ...nsions Continued Size B Control 28 TYP 7 1mm 14 65 372 1mm 9 25 235 0mm 9 25 225 0mm 0 28 TYP 7 1mm 15 40 391 2mm 7 120 180 9mm 10 00 254 0mm Air Inlet Air Outlet 1 12 Dia 28 45 mm 0 88 Dia 22 35 mm LOCAL SHIFT DISP RESET PROG ENTER JOG STOP REV FWD ...

Page 98: ...Specifications and Product Data 6 15 MN715 Size B Control Through Wall Mounting Gasket Steel Plate Standoffs 1 2 x 2 1 2 10 32 x 0 75 Truss screw washer ...

Page 99: ...28 TYP 7 1mm 12 15 308 6mm 8 73 221 7mm 8 70 221 0mm Air Inlet 1 12 Dia 28 45 mm LOCAL SHIFT DISP RESET PROG ENTER JOG STOP REV FWD Cutout for through wall mounting 0 280 7mm Dia hole through wall 4 Places 8 07 205 0mm 7 20 182 9mm 11 50 292 1mm 7 20 182 9mm 10 92 277 5mm 8 00 203 2mm 11 50 292 1mm Air Outlet ...

Page 100: ...t 28 7 0mm 2 Places Air Inlet One or Two Fan s 119mm 28 7 0mm 2 Places 10 75 273 0 mm 11 50 292 0 mm 38 9 5 mm 38 9 5 mm 17 00 433 0 mm 17 75 451 mm 18 50 470 0 mm 9 50 241 5 mm 9 50 241 5 mm 1 734 Dia 44 04 mm 0 50 Dia 12 70 mm 0 875 Dia 22 23 mm 0 875 Dia 22 23 mm LOCAL SHIFT DISP RESET PROG ENTER JOG STOP REV FWD ...

Page 101: ...60 0 916 8 675 9 340 0 250 Dia 2 Places 0 280 Dia 2 Places 15 665 16 075 16 568 0 000 0 916 8 675 4 95 125 7 4 71 119 6 9 66 245 4 Wall Mount Mtg Flange Through Wall Mtg Flange 16 98 431 3 10 50 266 7 Air Inlet Air Outlet 1 25 Dia 31 75 mm 0 5 Dia 12 70 mm LOCAL SHIFT DISP RESET PROG ENTER JOG STOP REV FWD ...

Page 102: ... 33 8 4 0 00 1 00 25 4 2 75 69 8 7 01 178 0 8 76 222 5 0 00 1 00 25 4 9 76 247 9 8 76 222 5 15 50 393 7 A B A B Control Assembly 1 4 20 or M6 self sealing bolt and nut 4 places each holes coded A Customer s Panel Cutout Cut single coated vinyl foam tape 3M 4726 0 4062x36 yds and apply to the perimeter to seal installation of the drive assembly A B A B Note Throughwall mounting provides NEMA 4 prot...

Page 103: ...CUSTOMER POWER CONNECTIONS AIR INLET 13 50 343 0mm 14 50 368 5mm 25 00 635 0mm 10 20 259 0mm 10 00 254 0mm 31 8 0mm 23 12 587 0mm 24 25 616 0mm Air Outlet 0 875 Dia 22 23 mm 0 50 Dia 12 70 mm 1 734 Dia 44 04 mm 0 875 Dia 22 23 mm LOCAL SHIFT DISP RESET PROG ENTER JOG STOP REV FWD ...

Page 104: ...0 330 9 50 241 0 375 Dia 4 Places 23 00 585 24 00 607 21 00 535 10 33 263 10 00 254 3 09 78 11 035 280 11 91 303 9 09 231 6 09 155 6 885 175 7 864 200 8 464 215 9 114 232 12 24 311 0 875 Dia 2 Places 0 50 Dia 2 00 Dia 2 45 Dia 2 Places Through Wall Mounting Flange Wall Mounting Flange ...

Page 105: ...15 Dimensions Continued Size D2 Control Through Wall Mounting Cutout for thru wall mounting 00 21 50 546 00 Mounting hole locations for Thru Wall or surface mounting Recommended 31 18 Tap 4 Places 22 25 565 0 75 19 1 50 38 12 50 317 11 00 280 ...

Page 106: ...tinued Size E Control 5 75 146mm 6 25 159mm 30 00 762mm 38 38 9 5mm 2 Places 17 70 450mm Thru wall Mounting Flange Surface Mounting Flange 9 5mm 2 Places Air Inlet Air Outlet 2 469 Dia 62 71 mm 0 50 Dia 12 70 mm 0 875 Dia 22 23 mm 0 875 Dia 22 23 mm 3 places ...

Page 107: ...30mm 445mm 00 1 00 1 19 56 5 25 13 50 21 75 26 44 27 00 28 19 28 00 00 19 79 1 25 6 00 10 75 15 50 17 54 16 94 16 75 25mm 30mm 14mm 133mm 343mm 552mm 672mm 686mm 711mm 716mm Mounting hole locations for Thru Wall or surface mounting Recommended hard ware 5 16 or M8 4 Places Mounting hole locations for Thru Wall mounting using kit 0083991 Thru hole 218 5 5mm DIA 4 Places ...

Page 108: ...ght 2 V1083992 Bracket Large top bottom 14 V6300710 Screw 10 32 x 5 8 14 V6420010 Lock Washer No 10 4 V6390205 Hex Bolt 5 16 18 x 5 8 4 V6420032 Lock Washer 5 16 4 V6410132 Flat Washer 5 16 1 C6990204 Tape Single coated vinyl 3 0 Yards 2 74m Customer s Panel Cut foam tape and apply to perimeter of opening to seal installation of controller Bracket 2 Places Bracket 2 Places Controller Assembly 14 P...

Page 109: ...ace Mounting Flange 27 00 6 76 172mm 6 24 158mm 0 38 9 5mm 3 Places 45 00 22 75 577 9mm 11 38 28 9mm 11 38 28 9mm 1143mm 44 00 1117 6mm 686mm Air Inlet Air Outlet 4 06 Dia 103 12 mm 0 50 Dia 12 70 mm 0 88 Dia 22 35 mm 0 50 Dia 12 70 mm 0 88 Dia 22 35 mm 4 06 Dia 103 12 mm Standard Regen Non Regen Non Regen with DC Link Inductor ...

Page 110: ... 99 11 11 12 99 20 99 28 99 30 86 36 99 40 74 43 01 42 24 A A A A A A B B B B A B A A B A B A B B B B B B A B A A B A B A B B Mounting hole locations for Thru Wall mounting or without thru wall mounting kit 0084001 Thru hole 218 5 5mm DIA 16 Places coded A Mounting hole locations for Thru Wall mounting using kit 0084001 Thru hole 218 5 5mm DIA 18 Places coded B Cutout for thru wall mounting ...

Page 111: ...rt No Description 2 V1084002 Bracket small left right 2 V1084001 Bracket Large top bottom 34 V6300710 Screw 10 32 x 5 8 34 V6420010 Lock Washer No 10 1 C6990204 Tape Single coated vinyl 4 0 Yards 3 65m Controller Assembly Customer s Panel Cut foam tape and apply to perimeter of cutout to seal installation of controller Bracket 2 Places 34 Places Bracket 2 Places ...

Page 112: ...ensions Continued Size G Control 3 72 94 6 2 66 67 6 Removable Conduit Mounting Plates Customer Power Connections 24 00 609 6 31 50 800 90 55 2300 93 00 2362 4 00 101 6 47 25 1200 23 63 600 Air Outlet Air Inlet Grills 4 8 63 219 8 63 219 12 41 315 ...

Page 113: ...roduct Data MN715 Dimensions Continued Size G2 Control 31 42 798 65 98 1676 69 136 1756 31 60 803 3 94 100 21 81 554 23 49 597 26 40 671 6 488 165 7 025 179 2 390 61 Removable Conduit Mounting Plates Customer Power Connections ...

Page 114: ...tinued Size G Control 24 00 609 6 3 72 94 6 8 63 219 12 41 315 8 63 219 2 66 67 6 Removable Conduit Mounting Plates Customer Power COnnections 23 63 600 63 00 1600 93 00 2362 90 55 2300 4 00 101 6 35 18 893 6 LINE REGEN Air Outlet Grills 2 Air Inlet Grills 8 ...

Page 115: ...ued Size H Control 24 00 609 6 3 72 94 6 8 63 219 12 41 315 8 63 219 2 66 67 6 Removable Conduit Mounting Plates Customer Power Connections 23 63 600 94 37 2397 0 93 00 2362 90 75 2305 1 4 00 101 6 35 18 893 6 Air Outlet Grills 3 Air Inlet Grills 13 66 74 1695 2 ...

Page 116: ...ting The drive braking torque is limited to the available peak current and peak current time rating of the control If the peak current or peak current time limit is exceeded during braking the control may trip on an over voltage or a regen power fault Selecting an oversized control or a line regenerative control should be considered in these cases Selection Procedure 1 Calculate the watts to be di...

Page 117: ...te deceleration torque TDecel RPM change Wk2 308 time Friction Lb Ft where TDecel Deceleration torque in Lb ft Wk2 Inertia in Lb ft 2 time In seconds 3 Calculate watts to be dissipated in dynamic braking resistor Watts TDecel Smax Smin Duty Cycle 0 0712 where Smax Speed at braking start Smin Speed after braking 4 Multiply watts calculated in step 3 by 1 25 to allow for unanticipated loads safety f...

Page 118: ...istors See RGA assemblies Rated HP Watts 1 300 2 5 330 7 10 400 15 450 15H Catalog Numbers with an ER or MR Suffix These controls include a factory installed dynamic braking transistor If dynamic braking is required use an optional external RGA brake resistor See RGA assemblies 15H Catalog Numbers with an EO or MO Suffix No dynamic braking hardware is installed in these controls If dynamic braking...

Page 119: ...mbly Refer to Section 3 Optional Dynamic Brake Hardware for wiring diagram Table A 2 Dynamic Braking Resistor Assemblies RGA Input HP Minimum Continuous Rated Watts Volts Ohms 600 1200 2400 4800 6400 9600 14200 230 1 2 30 RGA630 RGA1230 RGA2430 3 5 20 RGA620 RGA1220 RGA2420 RGA4820 7 5 10 10 RGA1210 RGA2410 RGA4810 15 20 6 RGA1206 RGA2406 RGA4806 25 40 4 RGA1204 RGA2404 RGA4804 50 2 RGA2402 RGA480...

Page 120: ... DB resistor assemblies Refer to Section 3 Optional Dynamic Brake Hardware for wiring diagram Table A 3 Dynamic Braking Assemblies RBA MAXIMUM BRAKING TORQUE IN OF MOTOR RATING Cont Catalog HP 20 25 30 40 50 60 75 100 150V 150 200 250 Watts No 200 90 75 60 45 36 600 RBA2 610 GE to 150 125 100 75 62 1800 RBA2 1806 LTAG 240 150 150 150 115 92 4000 RBA2 4004 VOL 380 150 150 120 90 72 60 48 36 28 600 ...

Page 121: ...quired Use Table A 4 to select the RTA assembly Refer to Section 3 Optional Dynamic Brake Hardware for wiring diagram Table A 4 Dynamic Braking Transistor Assemblies RTA HP MAXIMUM BRAKING TORQUE IN OF MOTOR RATING 208 230 VAC 380 480 VAC 550 600 VAC 20 150 150 150 150 150 150 150 150 150 150 25 125 150 150 150 150 150 150 150 150 150 30 100 150 150 120 150 150 150 150 150 150 40 75 115 150 90 150...

Page 122: ... 00Hz PRESET SPEED 13 1013 0 MAX Speed 0 00Hz PRESET SPEED 14 1014 0 MAX Speed 0 00Hz PRESET SPEED 15 1015 0 MAX Speed 0 00Hz ACCEL DECEL ACCEL TIME 1 1101 0 to 3600seconds 3 0s RATE DECEL TIME 1 1102 0 to 3600seconds 3 0s S CURVE 1 1103 OFF 20 40 60 80 100 OFF ACCEL TIME 2 1104 0 to 3600seconds 3 0s DECEL TIME 2 1105 0 to 3600seconds 3 0s S CURVE 2 1106 OFF 20 40 60 80 100 OFF JOG SETTINGS JOG SP...

Page 123: ...XB PULSE FOL 10V EXB 4 20 mA EXB 3 15 PSI EXB Tachometer EXB None Potentio Meter ANA CMD INVERSE 1403 OFF ON OFF ANA CMD OFFSET 1404 20 0 to 20 0 where 0 5V 20 0 0 ANA CMD GAIN 1405 80 0 to 120 100 0 CMD SEL FILTER 1406 0 6 3 PWR UP MODE OP 1407 Primary Mode Last Local Primary Mode OUTPUT DIGITAL OUT 1 1501 Ready Zero Speed Ready DIGITAL OUT 2 1502 At Speed At Set Speed Overload Zero Speed DIGITAL...

Page 124: ...l 100 Cal AC Current ANALOG 1 SCALE 1510 10 160 100 0 ANALOG 2 SCALE 1511 10 160 100 0 V HZ AND BOOST CTRL BASE FREQUENCY 1601 50 00 400 00Hz 60 0Hz TORQUE BOOST 1602 0 0 15 0 2 5 DYNAMIC BOOST 1603 0 0 100 0 0 SLIP COMP ADJ 1604 0 00 6 00Hz 0 00Hz V HZ PROFILE 1605 LINEAR 33 SQR LAW 67 SQR LAW 100 SQR LAW 3 POINTS Linear V HZ 3 PT VOLTS 1606 0 100 0 0 V HZ 3 PT FREQUENCY 1607 0 9 99Hz 0 00Hz MAX ...

Page 125: ...D REF 2104 1 to 65535 Serial Only 00000 01000 UNITS OF MEASURE 2105 See Table 4 2 UNITS OF MEASURE 2 2106 See Table 4 2 Serial Only PROTECTION EXTERNAL TRIP 2202 OFF ON OFF LOCAL ENABLE INP 2205 OFF ON OFF MISCELLANEOUS RESTART AUTO MAN 2301 Automatic Manual Manual RESTART FAULT HR 2302 0 10 0 RESTART DELAY 2303 0 120Seconds 0s LANGUAGE SELECT 2304 English Espanol English FACTORY SETTINGS 2305 NO ...

Page 126: ...IME 2609 0 0 to 60 0seconds 3 0s PROCESS CONTROL PROCESS FEEDBACK 2701 Potentiometer 0 10VOLTS 0 5 VOLTS 4 20mA 10V EXB 4 20mA EXB 3 15 PSI TACHOMETER EXB NONE NONE PROCESS INVERSE 2702 OFF ON OFF SETPOINT SOURCE 2703 Setpoint Command Potentiometer 0 10VOLTS 0 5 VOLTS 4 20mA 10V EXB 4 20mA EXB 3 15 PSI Tachometer EXB None NONE SETPOINT COMMAND 2704 100 to 100 0 0 SET PT ADJ LIMIT 2705 0 100 10 AT ...

Page 127: ...l Starts OFF SYNC START FREQUENCY 2902 Max Frequency Set Frequency MAX Frequency SYNC SCAN V F 2903 5 0 100 0 10 0 SYNC SETUP TIME 2904 0 2 2 0seconds 0 2s SYNC SCAN TIME 2905 1 0 10 0seconds 2 0s SYNC V F RECOVER 2906 0 2 2 0seconds 0 2s SYNC DIRECTION 2907 Sync Forward and Reverse Sync Forward Sync Reverse Sync FWD REV COMMUNICATIONS PROTOCOL 3001 RS 232 ASCII RS 485 ASCII RS 232 BBP RS 485 BBP ...

Page 128: ...Appendix C Appendix C 1 MN715 ...

Page 129: ...unting Template Four Places Tapped mounting holes use 29 drill and 8 32 tap Clearance mounting holes use 19 or 0 166 drill 4 00 2 500 1 250 1 340 4 810 5 500 1 11 16 diameter hole Use 1 25 conduit knockout B A A A A Note Template may be distorted due to reproduction ...

Page 130: ...USA 2 01 C J5000 CH TEL 41 52 647 4700 FAX 41 52 659 2394 D TEL 49 89 90 50 80 FAX 49 89 90 50 8491 UK TEL 44 1454 850000 FAX 44 1454 850001 I TEL 39 11 562 4440 FAX 39 11 562 5660 AU TEL 61 29674 5455 FAX 61 29674 2495 F TEL 33 145 10 7902 FAX 33 145 09 0864 CC TEL 65 744 2572 FAX 65 747 1708 MX TEL 52 47 61 2030 FAX 52 47 61 2010 ...

Page 131: ...MN715 Series 15H Inverter Control ...

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