Baldor Series 10 Installation And Operating Manual Download

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Table of Contents

Table of Contents i

Section 1
General Information

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Limited Warranty

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Notice

1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Precautions

1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications

1-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Watts Loss Data

1-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ratings

1-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 2
Installation

2-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Location and Mounting

2-1

. . . . . . . . . . . . . . . . . . . . . . . . . .

Terminal Access Cover Removal

2-2

. . . . . . . . . . . . . . . . .

Terminal and Jumper Locations

2-3

. . . . . . . . . . . . . . . . . .

Wiring Considerations

2-3

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Wire Size and Protection Devices

2-5

. . . . . . . . . . . . . .

Recommended Terminal Tightening Torques

2-6

. . . . .

Main Circuit Wiring

2-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC Power Connections

2-7

. . . . . . . . . . . . . . . . . . . . . . .

Motor Connections

2-8

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Motor Connections

2-8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Logic Wiring

2-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Analog Command Inputs

2-10

. . . . . . . . . . . . . . . . . . . . . .

Analog Output

2-11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Opto Isolated Inputs

2-11

. . . . . . . . . . . . . . . . . . . . . . . . . .

External Trip Connection

2-11

. . . . . . . . . . . . . . . . . . . . . .

Jumper J19 Input Selection

2-12

. . . . . . . . . . . . . . . . . . . .

Relay Outputs

2-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for Series 10

Page 1: ...Series 10 Inverter Control Installation and Operating Manual 2 00 MN710 AC INVERTER...

Page 2: ...inal Access Cover Removal 2 2 Terminal and Jumper Locations 2 3 Wiring Considerations 2 3 Wire Size and Protection Devices 2 5 Recommended Terminal Tightening Torques 2 6 Main Circuit Wiring 2 6 AC Po...

Page 3: ...ion Checks 2 20 Check of Electrical Items 2 20 Check of Motors Couplings 2 20 Temporary Application of Power 2 21 Pre Operation Check List 2 21 Section 3 Operation 3 1 Keypad Key Functions 3 1 Keypad...

Page 4: ...log Output Scale 3 11 71 Analog Output Select 3 12 75 Relay Output Select 3 12 Level Two Parameter Adjustments 3 13 02 Software Revision 3 13 03 Rated Current 3 13 08 Second Fault 3 13 09 First Fault...

Page 5: ...ue Limit REV 3 21 63 Regen Torque Limit FWD 3 21 64 Regen Torque Limit REV 3 21 68 Number of Restarts 3 21 69 Restart Delay 3 21 77 External Trip Select 3 22 81 Factory Settings 3 23 82 Start Options...

Page 6: ...ing installation and removal inconvenience or consequential damage including injury to any person or property caused by items of our manufacture or sale Some states do not allow exclusion or limitatio...

Page 7: ...G Do not touch any circuit board power device or electrical connection before you first ensure that power has been disconnected and there is no high voltage present from this equipment or other equipm...

Page 8: ...the motor shaft and driven equipment Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment Peak torque of several times the rated motor torque can...

Page 9: ...ting Table Service Factor 1 0 Duty Cycle Continuous Overload Capacity See Control Rating Table Control Method Voltage Vector PWM Carrier Frequency 9 2kHz Frequency Resolution 0 05Hz V Hz Ratio 0 24 8...

Page 10: ...ce 4 5 k Ohms Ambient Temperature 0 C to 40 C Maximum without derating Humidity 90 Maximum RH non condensing Altitude 3300 Ft Maximum without derating Frequency Setting Keypad 0 5VDC 0 10VDC 0 20mA Fr...

Page 11: ...utputs 1 Assignable Rated Voltage 115VAC Rated Current 1 Ampere Maximum Conditions 10 conditions see Relay Output Table Fault Conditions Automatic Shutdown 15 conditions see Fault Code Table Watts Los...

Page 12: ...E 2 0 1 5 230 7 5 230 7 5 11 3 ID10203 E 3 0 2 2 230 10 4 230 10 6 15 9 ID10205 E 5 0 3 7 230 17 6 230 16 7 25 1 ID10401 E 1 0 0 75 460 2 3 460 2 2 3 3 ID10402 E 2 0 1 5 460 5 1 460 4 1 6 2 ID10403 E...

Page 13: ...1 8 General Information...

Page 14: ...ol should not exceed 40 C If the control is mounted into an existing control cabinet the ambient temperature limits should not be exceeded or failure of the control may result In cases where extreme t...

Page 15: ...to the slots located on the lower left and right hand corners of the access cover Use a slight twisting motion while lifting upward to loosen one side Use the same motion to loosen the other side then...

Page 16: ...xternal control wiring should be connected to control terminal strip Figure 2 2 Terminal and Jumper Locations J19 AC Line L1 L2 L3 Motor M1 M2 M3 Control Terminals Wiring Considerations Interconnectio...

Page 17: ...l equipment requiring large surge currents To prevent inverter damage due to power source disturbances the following should be considered 1 Connect the inverter on a feeder line separate from those su...

Page 18: ...s located in Section 5 of this manual for sizes of the conduit openings The following tables show recommended wire size and protection devices along with recommended terminal tightening torques Wire S...

Page 19: ...trol nameplate Use of control with wrong power source can damage the control Main Circuit Wiring M3 M2 M1 L3 L2 L1 50 60Hz 3 Phase Power Heatsink GND Heatsink GND Breaker or Fuse Protection customer p...

Page 20: ...ail safe method to disconnect the inverter from the input power The inverter will remain in a power up condition until all input power is removed from the control and the internal bus voltage is deple...

Page 21: ...recommended in applications where an automatic restart of the motor could cause personal injury or harm If manual reset relays are not available then the automatic reset feature should be defeated If...

Page 22: ...d while the control is supplying voltage and current to the motor the control may me damaged A motor circuit contactor provides a positive disconnect of the motor windings from the control Opening the...

Page 23: ...full resistance is connected from CM and REF REF is a 5VDC potentiometer reference output The wiper of the potentiometer should be connected at terminal VIN The speed command input will be recognized...

Page 24: ...inputs can be configured for Pull Up or Pull Down Logic The factory setting is for Pull Up Logic The Inputs will be active when connected to terminal V or when utilizing an external 0 24 VDC power sup...

Page 25: ...e left hand side are used to select the type of analog speed command signal to be used The available analog speed command signals are 0 5VDC 0 10VDC 0 20 mA and 4 20 mA A 5kohm 1 2 watt potentiometer...

Page 26: ...s are available within the Series 10 inverter These operating modes define the basic operation of the input terminal configurations and motor control setup The operating modes are selected by the sett...

Page 27: ...d Forward Reverse Speed Select Speed Select Speed Select J19 Pull Down Logic See recommended tightening torques for terminal connectors Speed Select PS3 PS2 PS1 Function Open Open Open Keypad or Analo...

Page 28: ...PS1 V MOL Shield Forward Reverse Ramp Select Speed Select Speed Select J19 Pull Down Logic See recommended tightening torques for terminal connectors Speed Select PS2 PS1 Function Open Open Keypad or...

Page 29: ...eed Select J19 Pull Up Logic CM FWD REV PS3 PS2 PS1 V MOL Shield Forward Reverse Stop Speed Select Speed Select J19 Pull Down Logic See recommended tightening torques for terminal connectors Speed Sel...

Page 30: ...PS2 PS1 V MOL Shield Forward Reverse Preset Speed 4 Increase Decrease J19 Pull Down Logic 3 Wire Run Stop Electronic Potentiometer Connections Parameter 21 Operating Mode 7 CM FWD REV PS3 PS2 PS1 V MO...

Page 31: ...ormally Closed Device Shield MOL V CM Normally Open Device Shield MOL V CM Normally Closed Device MOL V CM Normally Open Device Shield J19 Pull Up Logic J19 Pull Down Logic Analog Meter Relay Output N...

Page 32: ...mmand and if the command is accepted as a direct command or inverted command 41 Accel Decel Coast Select Selects which Accel and Decel Time parameters are applied to the control output and also define...

Page 33: ...incoming signal wiring for accuracy Be certain all brake coils contactors and relay coils have noise suppression This should be an R C filter for AC coils and reverse polarity diodes for DC coils MOV...

Page 34: ...put voltage If the display still is not on refer to the troubleshooting table in Section 4 Pre Operation Check List 1 Verify jumper J19 settings 2 Verify 21 Operating Mode setting 3 Verify 24 Analog C...

Page 35: ...2 22 Installation...

Page 36: ...eration Operation 3 1 Keypad Key Functions The programming and basic operation of the Series 10 Inverter is accomplished by simple keystrokes on the operator control panel The function of the keys are...

Page 37: ...e control to the Stop Mode SHIFT Used in the Program Mode to allow changing of a parameter value While in Program Mode the factory preset value may be reset for any parameter by pressing the SHIFT key...

Page 38: ...ied to the inverter Keypad Status Indicator The STATUS indicator consists of two LED s one green and one red They are visible through a lens in the upper right hand corner of the keypad The following...

Page 39: ...w inverter output and programming data Two smaller 7 segment displays are used to indicate parameter numbers Special symbols and displays provide further clarification of drive operation In normal ope...

Page 40: ...cuit is active rpm Revolutions per minute indication Hz Frequency in Hertz h Time in Hours s Time in Seconds A Output Current in Amperes V Output Voltage in Volts Display is in percent of units C Degr...

Page 41: ...viewed Security Access Lockout Access to the control parameters can be protected by use of the security code Security is enabled and the Security Code is defined by setting parameter 87 Security Acces...

Page 42: ...phase The accuracy of the displayed current is 20 and should not be used for motor overload sizing 15 Drive Load A view only parameter that displays true part of motor current with motor power factor...

Page 43: ...d run FWD only Parameter 21 Operating Mode Value Speed Control Start Control Type of Control 0 Keypad Keypad Keypad FWD Only 8 Speeds or 4 speeds with Accel Decel Select 10 Keypad Keypad Keypad FWD an...

Page 44: ...below the minimum output frequency unless the motor is starting from 0 Hz or is ramped to a stop The available values are 0 to 400 Hz The factory setting is 0 Hz 32 Max Output Frequency Sets a maximu...

Page 45: ...st is set from the factory at a level that is suitable for most applications If adjustment is required adjust the boost up in small increments until the motor shaft just starts to rotate with maximum...

Page 46: ...parameter should be calculated by the following formula Value of Parameter 67 Motor FLA X 100 03 Rated Current The range of adjustment is from 0 to 100 The factory setting is 0 The Timed Overload Trip...

Page 47: ...CT Value Description 0 Output Off 1 Output Frequency Full scale Parameter 32 MAXIMUM OUTPUT FREQUENCY 2 Output Current Full Scale 200 of Rated Current 3 Drive Load Full Scale 200 of Rated Load 75 Rela...

Page 48: ...talled software version 03 Rated Current A view only parameter that displays the factory set nominal output current of the inverter The factory setting also serves as the 100 reference for all display...

Page 49: ...a high output command or a low output command of the inverter If Direct is selected the control will see a low command signal as a low speed command and a high command signal as a high speed command...

Page 50: ...g is 0 Hz Note Preset Speed adjustments set the commanded frequency to be output from the control when the appropriate preset speed is initiated Preset speeds can be initiated by external command at t...

Page 51: ...ameter 37 Preset Speed 5 3 Ramp to Stop When Parameter 21 Operating Mode is set to 0 1 2 3 6 10 or 11 an input at PS3 when active will activate Parameters 44 Accel Time 2 and 45 Decel Time 2 Note that...

Page 52: ...e linearly with a linear increase decrease in applied motor frequency Some trial and error may be necessary to find the optimum Accel and Decel settings for your application If the control trips fault...

Page 53: ...g 5 When both FWD and REV Terminals are closed active and Parameter 21 OPERATING MODE 2 3 4 5 6 or 7 Terminal Strip Start Stop Control 5 When Speed Command is reduced to less than 0 1 Hz while in FWD...

Page 54: ...orque applications such as conveyors and 50 Square Law 2 or 3 or 100 Square Law 4 or 5 to be used for variable torque applications such as centrifugal pumps and blowers Even number parameter values wi...

Page 55: ...ess than the input voltage to the inverter Note In some cases the Max Output Volts along with the Control Base Frequency adjustment can be manipulated to provide a wider constant torque or wider const...

Page 56: ...Current The factory setting is 80 68 Number of Restarts Sets the maximum number of automatic restart attempts that is allowed before the control will require a manual restart After ten minutes without...

Page 57: ...Description Function 0 Connection of terminal V to terminal MOL will cause an External Trip fault F07 Normally Open Operation 1 Removal of terminal V from terminal MOL will cause an External Trip fau...

Page 58: ...rt Options Sets the operation of Auto Restart and Synchro Starts Also enables or disables the STOP key as an E Stop when operating from the control terminal strip and the Stop function due to a discon...

Page 59: ...ions Value Description 0 Manual Restart If parameter 21 OPERATING MODE 2 3 or 6 2 Wire Control then Run FWD or REV commands must be removed and then re applied to start after application of line power...

Page 60: ...ter 21 OPERATING MODE 2 3 4 5 6 or 7 then Keypad STOP Key active as a Coast to Stop command To reset after Keypad Coast to Stop press Keypad STOP Key again A STOP Command is given if a command signal...

Page 61: ...ive a security code will need to be entered before parameter changes can be made from the keypad Setting the Security Access Code to 0 will defeat the security system In any case the user will have th...

Page 62: ...g the inverter These displays may occur from normal operation or from a fault trip condition Manual Restart Line Start Lockout See parameter 82 START OPTIONS for more information Emergency Coast To St...

Page 63: ...at the Control Terminal Strip 3 Removing AC Line Power 4 By the Auto Restart feature The following table lists the available Fault Codes Please note that only faults F11 through F20 will be reset by t...

Page 64: ...lified electrical service technician experienced in the area of high power electronics Troubleshooting Indication Possible Cause Corrective Action Lack of input voltage Verify correct input voltage No...

Page 65: ...of motor load coupling Verify and align motor load coupling speeds Defective motor Replace motor Clean the motor air intake and exhaust areas Insufficient motor ventilation Check external blower for p...

Page 66: ...motor and control rating Heatsink overtemp Reduce ambient temperature overtemp fault Ambient temperature too Relocate control to cooler area Ambient temperature too high Add cooling fans or air condit...

Page 67: ...4 6 Troubleshooting...

Page 68: ...Section 5 Illustrations Illustrations 5 1...

Page 69: ...5 2 Illustrations...

Page 70: ...Illustrations 5 3 3 5 HP NEMA 1 230 460VAC...

Page 71: ...5 4 Illustrations...

Page 72: ...ue View only View only 17 Heatsink temperature View only View only 21 Operating mode 0 11 0 24 Analog command select 0 3 0 31 Min output frequency 0 1 400Hz 0Hz 32 Max output frequency 20 400Hz 60Hz 3...

Page 73: ...61 Load torque limit FWD 30 150 150 62 Load torque limit REV 30 150 150 63 Regen torque limit FWD 30 150 80 64 Regen torque limit REV 30 150 80 65 Slip comp adj 0 12 0 67 Time overload trip 0 100 0 68...

Page 74: ...BALDOR ELECTRIC COMPANY P O Box 2400 Fort Smith AR 72901 2400 501 646 4711 Fax 501 648 5792 Baldor Electric Company Printed in USA MN710 2 00 Form 1099A...

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