Baldor Powerchief PC Series Installation & Operating Manual Download

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3-6 Receiving & Installation

MN2412

Optional Wheel Kit

PDG2 – 2 Wheel Dolly Kit; and PDG4 – 4 Wheel Dolly Kit

An optional 2 or 4 wheel dolly kit is available for Powerchief portable generators. If you have

purchased one of these kits, refer to MN2409 for the installation instructions.

Recommended Engine Oil and Battery Type

Series PC

MODEL

SUMMER

WINTER

OIL

RECOMMENDED

(AMPS) COLD

MODEL

SUMMER

OIL

WINTER

OIL

CAPACITY

RECOMMENDED

BATTERY

(AMPS) COLD

CRANKING

PC30H-17.10030

SAE. 30

5W/30

.85 PTS

N/A

PC50H-01,17.20050-01

SAE. 30

5W/30

1.90 PTS

N/A

PC60H-17.20060

SAE. 30

5W/30

2.0 PTS

N/A

PC60H-04, 17.20060-04

SAE. 30

5W/30

2.0 PTS

N/A

PC60HE-04, 17.20062-04

SAE. 30

5W/30

2.0 PTS

Interstate SP-40

340

PC90VE - 17.10090

SAE. 30

5W/30

2.0 PTS

Interstate SP-40

340

Summary of Contents for Powerchief PC Series

Page 1: ...PowerchiefR POW R Products Generator Series PC Installation Operating Manual 4 04 MN2412 ...

Page 2: ...chemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of California to cause cancer birth defects and other reproductive harm ...

Page 3: ...Physical Location 3 2 Installation 3 2 Electrical Connections 3 2 Frame Ground Connection 3 3 Engine Oil 3 4 Battery Connections 3 4 Use of Electric Motor Loads 3 5 Optional Wheel Kit 3 6 Recommended Engine Oil and Battery Type 3 6 Section 4 Operation 4 1 Operator Control Panel 4 1 Pre Start Checks 4 2 Start Up Procedure 4 2 Electric Start 4 2 Recoil Start 4 2 Stopping Procedure 4 2 Section 5 Trou...

Page 4: ...ii Table of Contents MN2412 ...

Page 5: ...safe distance from this equipment Only qualified personnel familiar with the safe installation operation and maintenance of this device should attempt start up or operating procedures Always stop engine before making or removing any connections Always stop engine and allow it to cool before refueling Responsibility When your generator is delivered it becomes the responsibility of the owner operato...

Page 6: ... should not be attempted Never start the engine unless you have first verified that the installation and operation of the generator are as described in this manual WARNING Be sure that you are completely familiar with the safe operation of this equipment This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment Improper use can cause ...

Page 7: ...p starting a battery can cause the battery to explode and cause severe injury or death to anyone in the area WARNING High voltage is present whenever engine is running Electrical shock can cause serious or fatal injury Never operate electrical equipment while standing in water on wet ground or with wet hands feet or shoes or while barefoot WARNING High voltage is present whenever the engine is run...

Page 8: ...set that has been modified or tampered with Be sure that all covers and guards are properly installed and that the unit is safe before starting the engine If you are unsure contact Baldor before starting the engine WARNING When moving the generator use reasonable caution Be careful where you place fingers and toes to prevent injury Pinch Points Never try to lift a generator without a hoist or lift...

Page 9: ...tremely explosive Never jump start a battery smoke in the area around the battery or cause any spark to occur in the area around the battery WARNING Do not mutilate the battery or dispose of a battery in a fire The battery is capable of exploding If the battery explodes electrolyte solution will be released in all directions Battery electrolyte solution is caustic and can cause severe burns and bl...

Page 10: ...Caution Use only original equipment or authorized replacement parts Using the correct parts will assure continued safe operation as designed Caution Do not support the generator from the top of the wrap frame Caution Do not tamper with or change the engine speed Engine speed is factory set to produce the correct voltage and output frequency Caution Never operate the engine without a muffler The en...

Page 11: ...aldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials then the party requesting warranty service will be responsible for the cost of any necessary repairs EXCEPT FOR THE EXPRESSED WARRANTY SET FORTH ABOVE BALDOR GENERATORS DISCLAIMS ALL OTHER EXPRESSED AND IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF FIT...

Page 12: ...2 2 General Information MN2412 ...

Page 13: ...ng guidelines prior to storing the unit 1 Remove all fuel from the engine s fuel tank 2 Start the generator set and allow it to run out of fuel 3 Close all the fuel valves Note An alternative to draining the fuel from a gasoline engine is adding a fuel stabilizer to minimize the formation of fuel gum deposits during storage Follow the manufacturer s directions After the fuel stabilizer is added ru...

Page 14: ... Installation The generator is completely assembled tested and adjusted at the factory before it is shipped to you External connections required at the time of installation are Note The generator is shipped dry This means no oil is in the engine crankcase and no battery is installed You must refer to the engine manual and obtain the correct type and quantity of engine motor oil and the correct bat...

Page 15: ...NEMA 5 20R 125V 20A Frame Ground Connection WARNING Be sure the system is properly grounded before applying power Do not apply AC power before you ensure that grounds are connected Electrical shock can cause serious or fatal injury NEC requires that the frame and exposed conductive surfaces metal parts be connected to an approved earth ground Local codes may also require proper grounding of genera...

Page 16: ...k of electrical shock hazard and high short circuit current The following precautions are to be followed when working on batteries 1 Remove watches rings necklaces and all other metal objects 2 Use tools with insulated handles 3 Wear rubber gloves and boots WARNING The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes It is electrically conductive and corrosive The...

Page 17: ...ad is connected to the positive terminal of your battery Use of Electric Motor Loads Electric motors require much more current amperes to start them than to keep them running Some motors particularly split phase motors are very difficult to start and require 5 to 7 times more current to start them Repulsion induction type motors are the easiest to start and normally only require 2 to 3 times as mu...

Page 18: ...mmended Engine Oil and Battery Type Series PC MODEL SUMMER WINTER OIL RECOMMENDED AMPS COLD MODEL SUMMER OIL WINTER OIL OIL CAPACITY RECOMMENDED BATTERY AMPS COLD CRANKING PC30H 17 10030 SAE 30 5W 30 85 PTS N A N A PC50H 01 17 20050 01 SAE 30 5W 30 1 90 PTS N A N A PC60H 17 20060 SAE 30 5W 30 2 0 PTS N A N A PC60H 04 17 20060 04 SAE 30 5W 30 2 0 PTS N A N A PC60HE 04 17 20062 04 SAE 30 5W 30 2 0 P...

Page 19: ...ectric utility must be connected by means of approved transfer switch equipment so as to isolate the electrical circuit from the utility distribution system when the generator is operating Failure to isolate the electrical circuits by such means may result in injury or death to utility power workers due to backfeed of electrical energy onto the utility lines Receptacles Receptacles are provided to...

Page 20: ...g attempts 6 Once the engine has started release the start switch and do not re engage it Note If the engine does not start after a few attempts smell for fuel near the air cleaner If there is a significant gasoline smell turn the choke lever off and attempt to start the engine 7 When the engine starts turn the engine s choke lever to the OFF position 8 Power is now present at the receptacles Conn...

Page 21: ...test Engine 1 Clean and or replace any fuel oil and or air filters per the engine manufacturers guidelines 2 Check oil level regularly at least every 5 to 8 operating hours Maintain the proper oil level 3 Change the oil as is recommended in the engine manufacturer s owner s manual 4 Replace the spark plug s as is recommended by the engine manufacturer 5 Clean the cooling fins on the engine to keep...

Page 22: ...check tighness torque of terminals Replace worn bearing Low output voltage Low engine speed Excessive load High resistance connections connections will be warm or hot Shorted field Low power factor Check that the Auto Idle switch is in OFF position Check engine for malfunction or system for overload Reduce load Verify all connections are proper and check tighness torque of terminals Test field coi...

Page 23: ...ator windings and cause possible generator damage Operator Panel Configuration Figure A 1 PC30H Operator Panel Duplex Receptacle Duplex receptacle is rated at 125VAC 15 Amps Receptacle Single style receptacle rated for 125VAC 15 Amps Circuit Breaker Provide overload protection for the generator set Press to Reset Figure A 2 PC40H PC50H PC60H PC90VE Operator Panel NEMA 5 20R GFCI Receptacle This gr...

Page 24: ...002A08 OR Table A 1 Generator Set Parts List Ref No Part No Description PC30H PC40H PC50H PC60H PC90VE 1 HA9139A00 Adaptor X 1 HA9139A01 Adaptor X X X X 2 HA1037A00 C Washer X X X X X 3 61FN3000 Fan X X X X X 4 61RA0011A00 Rotor Assembly includes bearing X 4 61RA0013A00 Rotor Assembly includes bearing X X 4 61RA0015A00 Rotor Assembly includes bearing X 4 61RA0016A00 Rotor Assembly includes bearing...

Page 25: ... Fuel Tank X X X X Not Shown EA0011A00 Fuel Filter in line X X X X Not Shown EA0035A00 Spark Deflector X Not Shown EA0022A01 Spark Arrestor Screen X 20 BA0188A00L2B Base Frame X X X 20 BA0203A00L2B Base Frame X 20 BA209A00L2B Base Frame X 21 HB7025A00Z Engine Mounting Foot X X X X 22 HB7002A07 Engine end frame cross member X X X 22 HB7002A08 Engine end frame cross member X 23 HB6150A01 Alternator ...

Page 26: ...A 4 PowerchiefR Series MN2412 Figure A 5 PC30H Wiring Diagram ...

Page 27: ...PowerchiefR Series A 5 MN2412 Figure A 6 PC40H Wiring Diagram ...

Page 28: ...A 6 PowerchiefR Series MN2412 Figure A 7 PC50H Wiring Diagram ...

Page 29: ...PowerchiefR Series A 7 MN2412 Figure A 8 PC60H Wiring Diagram ...

Page 30: ...A 8 PowerchiefR Series MN2412 Figure A 9 PC90VE Wiring Diagram ...

Page 31: ...STER ROAD MEMPHIS TN 38118 PHONE 901 365 2020 FAX 901 365 3914 TEXAS HOUSTON 4647 PINE TIMBERS SUITE 135 HOUSTON TX 77041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 ODESSA 6968 EAST COMMERCE ODESSA TX 79762 PHONE 432 367 2707 FAX 432 367 9877 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY UT 84115 PHONE 801 832 0127 FAX 801...

Page 32: ...00 WARNING CALIFORNIA PROPOSITION 65 WARNING Engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of California to cause cancer birth defects and other reproductive harm ...

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