Baldor PG 6000 Installation & Operating Manual Download Page 14

3‐2  Receiving & Installation

MN2418

Physical Location

The mounting location of the system is important.  It should be installed in an area that is
protected from direct harmful gases or liquids, dust, metallic particles, shock and vibration.  It can
only be installed in an outdoor location so the exhaust fumes are vented to the atmosphere.  This
system must never be installed inside an enclosed building, home, shop or garage etc.
Several other factors should be carefully evaluated when selecting a location for installation:

1.

For effective cooling and maintenance, the generator should be mounted on a flat, smooth,
non‐flammable level surface.  A concrete pad is ideal and provides a secure installation.

2.

The location for the generator must be dry.  Never operate a generator in an area that
has standing water or puddles.

3.

Installation should prevent obstructions by buildup of leaves, grass, sand, snow, etc.  It
is important that the unit be operated in a reasonably clean environment.

4

All engines give off considerable heat when running. The engine in your generator set
uses air to keep it cool so it is important that the ambient temperature is cool and does
not exceed 100

°

F (even while it is running). Where natural ventilation is inadequate a

fan to boost circulation should be used.

5.

Exhaust gases from internal combustion engines are extremely poisonous. Never
operate an engine indoors.

WARNING: Exhaust fumes/gases are extremely dangerous and can cause severe illness or death.  Never

breath exhaust fumes produced by a running engine.  Only run the engine outdoors where
ventilation is plentiful.  Exhaust gases contain carbon monoxide, a colorless, odorless and
extremely dangerous gas that can cause unconsciousness or death.  Symptoms of carbon
monoxide poisoning include: dizziness, nausea, headaches, sleepiness, vomiting or
incoherence.  If you or anyone else experiences these symptoms, get out into fresh air
immediately.  Stop the engine and do not restart the engine until it has been inspected and if
necessary repaired or reinstalled in a well ventilated area.

6.

All electrical equipment should be protected from excessive moisture. Failure to do so
will result in deterioration of the insulation and may result in short circuits and a
possible electrocution hazard.

Installation

The generator is completely assembled, tested and adjusted at the factory before it is shipped to
you.  External connections required at the time of installation are:

1.

Electrical Connections.

2.

Ground Connection.

Note: The generator is shipped dry.  This means no oil is in the engine crankcase and no battery

is installed.  You must refer to the engine manual and obtain the correct type and quantity
of engine motor oil and the correct battery (if equipped for electric start).

After installation, the post installation checks must be performed prior to starting the engine.
After these checks have been performed and the system operation is verified to be good, refer to
Section 5 Troubleshooting and Maintenance for periodic checks that must be performed at
scheduled intervals to ensure continued operation with minimal problems.

Summary of Contents for PG 6000

Page 1: ...PG 6000 Generator Installation Operating Manual 8 06 MN2418...

Page 2: ...hemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known...

Page 3: ...3 1 Storage 3 1 Physical Location 3 2 Installation 3 2 Electrical Connections 3 2 Frame Ground Connection 3 3 Engine Oil 3 4 Recommended Engine Oil 3 4 Use of Electric Motor Loads 3 4 Optional Wheel K...

Page 4: ...ii Table of Contents MN2418...

Page 5: ...uipment at all times Keep non qualified personnel at a safe distance from this equipment Only qualified personnel familiar with the safe installation operation and maintenance of this device should at...

Page 6: ...should not be attempted Never start the engine unless you have first verified that the installation and operation of the generator are as described in this manual WARNING Be sure that you are complete...

Page 7: ...t whenever engine is running Electrical shock can cause serious or fatal injury Never operate electrical equipment while standing in water on wet ground or with wet hands feet or shoes or while barefo...

Page 8: ...extremities and cause serious or fatal injury WARNING Unauthorized modification of a generator set may make the unit unsafe for operation or may impair the operation of the unit Never start a generato...

Page 9: ...nk indoors or in an enclosed poorly ventilated area where gasoline fumes could reach an ignition source and cause an explosion Caution Statements Caution The brass connecting tab on some 120VAC duplex...

Page 10: ...1 6 Product Safety Information MN2418...

Page 11: ...nstallation shipment or otherwise Problems with Baldor products can be due to improper maintenance faulty installation non Baldor additions or modifications or other problems not due to defects in Bal...

Page 12: ...2 2 General Information MN2418...

Page 13: ...ad the following guidelines prior to storing the unit 1 Remove all fuel from the engine s fuel tank 2 Start the generator set and allow it to run out of fuel 3 Close all the fuel valves Note An altern...

Page 14: ...se severe illness or death Never breath exhaust fumes produced by a running engine Only run the engine outdoors where ventilation is plentiful Exhaust gases contain carbon monoxide a colorless odorles...

Page 15: ...he generator to the load The gauge of the wire will depend on the distance to the load the permissible voltage drop at the load and the current required by the load If you are not sure of the gauge wi...

Page 16: ...ch more current amperes to start them than to keep them running Some motors particularly split phase motors are very difficult to start and require 5 to 7 times more current to start them Repulsion in...

Page 17: ...censed electrician has installed an approved transfer switch Multiple receptacles may be used at the same time provided the total electrical load does not exceed the generators rated output 120Volts P...

Page 18: ...rope to snap back into the recoil housing Note If the engine does not start after several attempts smell for fuel near the air cleaner If there is a significant gasoline smell coming from the air clea...

Page 19: ...er s manual 4 Replace the spark plug s as is recommended by the engine manufacturer 5 Clean the cooling fins on the engine to keep the engine s heat dissipation potential at it s maximum 6 Inspect and...

Page 20: ...orque of terminals Replace worn bearing Low output voltage Low engine speed Excessive load High resistance connections connections will be warm or hot Shorted field Low power factor Check that the Aut...

Page 21: ...replacing a receptacle inspect the brass tab that normally links both receptacles If it is removed be sure to remove the brass tab from the replacement receptacle before it is installed Failure to re...

Page 22: ...A 2 PowerchiefR Series MN2418 Figure A 2 PG6000 Wiring Diagram...

Page 23: ...arranty on EVAP emission related parts is as follows Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for the warranty...

Page 24: ...this product contains chemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related...

Page 25: ...Baldor District Offices...

Page 26: ...he state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of Cal...

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