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CA

UTION:

 N

ev

er

 a

lte

or 

m

od

ify

 a

ny

 p

ar

ts

 o

th

is

 r

ee

l. 

D

oi

ng 

so 

may 

cause 

damage 

to 

reel 

and/or 

pe

rs

on

al

 in

ju

ry

. A

lw

ay

us

ge

nu

in

Balcrank replacement parts.

!

 

Hose Clip # 

Applicable Hose

 

828150 

1/4”

 

828151 

3/8”

 

828152 

1/2”

 

Hose Clips

Swiv

el R

eplacement Kits

Pressure 

Rating

Use Swivel #

3000 PSI

831488

8000 PSI

809396

Figure 9 Parts Breakdown

Summary of Contents for Premium Series

Page 1: ...perating or servicing this equipment See page 3 for Hose Reel Model Numbers and Technical Data OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE PREMIUM SERIES TM HOSE REELS Multi Purpose Dispense M...

Page 2: ...r clothing and respirators IMPORTANT Pressure Relief Procedure Follow this procedure before maintaining and or repairing your Premium Hose Reel and or any part of system 1 Disconnect the air to the pu...

Page 3: ...41 002 2111 024 2111 019 50 x 1 2 300 PSI 8141 050 8141 002 2111 023 2111 020 60 x 1 2 300 PSI 8141 060 8141 002 2111 023 Medium Pressure OIL ATF Outlet Fitting 1 2 NPTM 2111 010 40 x 1 2 3000 PSI 824...

Page 4: ...5 for further details on changing the outlet arm position 4 Fasten the base using bolts of a sufficient strength to prevent the reel from shearing bolts during operation when hose is pulled 5 Connect...

Page 5: ...ring that has been wound too tight stops rotating before the hose is fully extended This condition will wear the hose and power spring prematurely To decrease tension remove one to two loops of hose f...

Page 6: ...he pressure supply has been relieved when replacing the swivel Follow the pressure relieve procedures below 2 Disconnect the inlet hose 3 Remove the old swivel assembly and replace it with the new ass...

Page 7: ...pring case cover 5 and insert cotter pins 17 through sides of spring case and cover Tighten case and cover to upright 29 12 Twist the complete spring case assembly to the left or right making sure tha...

Page 8: ...lamps Hose Clamps Keeper Safety Ring Power Spring Figure 6 Power Spring Removal Using Locking Pliers Spring Case Power Spring Vise Grip Pliers Figure 7 Power Spring and Case Details 6 17 11 00 44 x6 p...

Page 9: ...it is moved off center CAUTION Never alter or modify any parts of this reel Doing so may cause damage to reel and or personal injury Always use genuine Balcrank replacement parts NOTE Number with is...

Page 10: ...ON Never alter or modify any parts of this reel Doing so may cause damage to reel and or personal injury Always use genuine Balcrank replacement parts Hose Clip Applicable Hose 828150 1 4 828151 3 8 8...

Page 11: ...831730 SPACER SPRING CASE 1 x x x x x x x x x x 23 825720 BOLT HEX 1 4 20 X 1 3 4 2 x x x x x x x x x x 24 832362 BASE 1 x x x x x x x x x x 25 809860 STOP PAWL 1 x x x x x x x x x x 26 826396 SNAP RI...

Page 12: ...se 9 07 Rev B Removed models 2111 001 005 009 013 017 Added models 2111 002 006 010 014 018 Rev C Added mounting footprint to page 8 Rev D Added caution about thermal expansion to page 2 Rev E Added n...

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