Balcrank Lion HP 1150-015 Operation, Installation, Maintenance And Repair Manual Download Page 4

4

To insure proper performance of your grease pump, 

Balcrank

®

 recommends using a follower plate if 

mounting the pump to a grease drum.

Using four 3/8"-16 bolts and lock washers, secure 

the pump to the drum cover. Slide the follower 

plate up the pump tube and attach optional screen 

assembly. Insert pump (with follower plate) into drum 

and tighten thumb screws. 

Tighten one end of outlet hose to pump outlet. 

Secure control handle to the other end of the outlet 

hose.

Install a coupler or a ball valve into the pump's air 

intake port. Attach a F-R-L onto the pump. Fill the 

lubricator with 10-20 wt. lubricant - set for 1 drop 

every 2 hours. Connect compressed air to F-R-L and 

set regulator to no more than 150 psi (10 Bar).

Open control handle into suitable container to 

properly prime pump and remove air from system.

Pump Installation

CAUTION:

 

Performance will be affected by 

a suction path seal (follower plate) that is not 

air tight.

WARNING:

 

Attach a proper ground wire 

to the pump grounding lug (item 62) before 

starting the pump.

Figure 1

Installed Lion HP

®

 Pump

!

!

The Lion

®

 grease pump has been designed to operate 

dependably with little required maintenance. However, 

to ensure pump longevity, the following should be 

observed:

 

Keep the grease free of trash and debris.     

  Periodically check the pump inlet for foreign    

  matter and clean when necessary.

 

Run the pump at the minimum pressure required  

  to achieve the desired flow rate 

(less than 125  

  psi and 150 cyc/min recommended).

 

Ensure the pump receives clean, moisture free  

  air. Check and maintain the system's air filter on  

  a regular basis.  

 

Although the air motor is coated with synthetic  

  grease upon factory assembly and can run    

  without lubricated air, Balcrank recommends an  

  in-line F.R.L. be installed in the pumping system.

 

Never let the pump run dry of the grease being  

 pumped.

Preventive Maintenance

Summary of Contents for Lion HP 1150-015

Page 1: ...HP 50 1 Grease Pump Series Operation Installation Maintenance and Repair Guide Thoroughly read and understand this manual before installing operating or servicing described equipment Model Pump Versi...

Page 2: ...sive vapors take action to prevent static sparking Failure to ground the pump piping valves containers or other miscellaneous equipment can result in fire or explosion A green grounding lug is provide...

Page 3: ...for pumping to distances of up to 300 feet The Lion HP air motor features a precision air valve mechanism with dual valve ports for improved high speed breathing It also contains a positive trip dete...

Page 4: ...allation CAUTION Performance will be affected by a suction path seal follower plate that is not air tight WARNING Attach a proper ground wire to the pump grounding lug item 62 before starting the pump...

Page 5: ...Figure 11 1 Mount the pump horizontally in a bench vise Clamp the vise to the upper body of the pump and use elastic jaw cushions in the vise to prevent scarring the pump surface With a socket wrench...

Page 6: ...Stems 22 13 Remove the Valve Trip Assembly shown in figure 3 from the top of theAir Piston Remove the Air Piston plus Rod Coupler items 18 and 19 from the vise and set aside Note It is not necessary...

Page 7: ...ure 8 3 Collect the parts group shown in figure 8 Clamp FluidAdapter 38 in the bench vise Attach Upper Rod 48 to Lower Rod 49 Figure 9 4 Substitute rebuild kit parts in place of old items where applic...

Page 8: ...the vise to prevent scarring the pump surface Install the Air Motor Subassembly shown in figure 4 into the Upper Body 2 Install from the top of the pump opposite the direction of the 1 2 NPT port on...

Page 9: ...e air motor and or seal damage etc Insure a filter is used on air inlet to pump Fluid is leaking from the exhaust Fluid seal 43 fig 8 is worn damaged Replace fluid seal Erratic pump operation Air ente...

Page 10: ...her Lock 1 2 4 4 10 805813 Nut Hex 1 2 13 4 4 11 No Longer Used 12 805844 Washer Lock 5 16 4 4 13 No Longer Used 14 833527 Bolt 5 16 18 4 4 15 831366 Nut Hex Jam 5 8 18 1 1 1 16 832228 Diffuser Plate...

Page 11: ...er 1 1 47 830676 Port Extension 1 1 48 832116 Upper Rod 1 1 49 832126 Lower Rod 400lb drum 1 832255 Lower Rod Stub Tote 1 50 808324 Spring 1 1 1 51 832125 Piston Nut 1 1 52 806167 Ball 1 1 53 830679 S...

Page 12: ...igure 3 Head Assembly Assembly Stage 2 G G L G L G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite application point see detail in written procedure L L E...

Page 13: ...22 27 28 29 Exploded Views Lion HP 50 1 Ratio Pump 1150 015 1150 018 Air Motor G G G G G G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite application po...

Page 14: ...tage 4 5 G G G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite application point see detail in written procedure 7 37 1 3 35 36 Label on Back Side Explode...

Page 15: ...5 Item number see page 10 Grease application point see detail in written procedure Loctite application point see detail in written procedure 43 54 53 1 drop only L 1 drop only L 1 drop only L 1 drop o...

Page 16: ...e 8 Figure 10 Bare Pump Assembly Assembly Stage 9 G G G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite application point see detail in written procedure...

Page 17: ...nal Pump Assembly Assembly Stage 10 Complete Air Motor Subassembly 14 Complete Lower Pump Subassembly G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite ap...

Page 18: ...ump 1150 015 1150 018 Figure 12 Complete Pump Dimensions Features 6 125 holecircle 45 2 17 453 4places equallyspaced 2 17 TYP 45 6125 hole circle 453 4 places equally spaced 54 7 31 9 1150 015 21 4 11...

Page 19: ...pages 10 11 and updated warranty statement Rev D Changed part number for item 2 in parts list Rev E Added part number 832833 seal case assembly to pages 11 16 Rev F Removed item 8 no longer used from...

Page 20: ...20 Balcrank Corporation Weaverville NC 28787 800 747 5300 800 763 0840 Fax www balcrank com Service Bulletin SB 1074 Rev H 12 15 For Warranty Information Visit www balcrank com...

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