Balcrank Lion HP 1150-015 Operation, Installation, Maintenance And Repair Manual Download Page 19

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Revision Log:

New Release - 7/06

Rev A - Added Tote Stub Model 1150-018

Rev B - Updated item number 16

Rev C - Added note about kits 900027 & 900028 to pages 10 & 11 and updated warranty statement

Rev D - Changed part number for item 2 in parts list

Rev E - Added part number 832833 (seal case assembly) to pages 11 & 16

Rev F - Removed item 8 (no longer used) from pgs 10 & 14. Updated

warranty information

Rev G - Updated technical data

Rev H - Updated part numbers for items 7, 14, & removed items 11 & 13 (per ECN 16111)

Summary of Contents for Lion HP 1150-015

Page 1: ...HP 50 1 Grease Pump Series Operation Installation Maintenance and Repair Guide Thoroughly read and understand this manual before installing operating or servicing described equipment Model Pump Versi...

Page 2: ...sive vapors take action to prevent static sparking Failure to ground the pump piping valves containers or other miscellaneous equipment can result in fire or explosion A green grounding lug is provide...

Page 3: ...for pumping to distances of up to 300 feet The Lion HP air motor features a precision air valve mechanism with dual valve ports for improved high speed breathing It also contains a positive trip dete...

Page 4: ...allation CAUTION Performance will be affected by a suction path seal follower plate that is not air tight WARNING Attach a proper ground wire to the pump grounding lug item 62 before starting the pump...

Page 5: ...Figure 11 1 Mount the pump horizontally in a bench vise Clamp the vise to the upper body of the pump and use elastic jaw cushions in the vise to prevent scarring the pump surface With a socket wrench...

Page 6: ...Stems 22 13 Remove the Valve Trip Assembly shown in figure 3 from the top of theAir Piston Remove the Air Piston plus Rod Coupler items 18 and 19 from the vise and set aside Note It is not necessary...

Page 7: ...ure 8 3 Collect the parts group shown in figure 8 Clamp FluidAdapter 38 in the bench vise Attach Upper Rod 48 to Lower Rod 49 Figure 9 4 Substitute rebuild kit parts in place of old items where applic...

Page 8: ...the vise to prevent scarring the pump surface Install the Air Motor Subassembly shown in figure 4 into the Upper Body 2 Install from the top of the pump opposite the direction of the 1 2 NPT port on...

Page 9: ...e air motor and or seal damage etc Insure a filter is used on air inlet to pump Fluid is leaking from the exhaust Fluid seal 43 fig 8 is worn damaged Replace fluid seal Erratic pump operation Air ente...

Page 10: ...her Lock 1 2 4 4 10 805813 Nut Hex 1 2 13 4 4 11 No Longer Used 12 805844 Washer Lock 5 16 4 4 13 No Longer Used 14 833527 Bolt 5 16 18 4 4 15 831366 Nut Hex Jam 5 8 18 1 1 1 16 832228 Diffuser Plate...

Page 11: ...er 1 1 47 830676 Port Extension 1 1 48 832116 Upper Rod 1 1 49 832126 Lower Rod 400lb drum 1 832255 Lower Rod Stub Tote 1 50 808324 Spring 1 1 1 51 832125 Piston Nut 1 1 52 806167 Ball 1 1 53 830679 S...

Page 12: ...igure 3 Head Assembly Assembly Stage 2 G G L G L G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite application point see detail in written procedure L L E...

Page 13: ...22 27 28 29 Exploded Views Lion HP 50 1 Ratio Pump 1150 015 1150 018 Air Motor G G G G G G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite application po...

Page 14: ...tage 4 5 G G G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite application point see detail in written procedure 7 37 1 3 35 36 Label on Back Side Explode...

Page 15: ...5 Item number see page 10 Grease application point see detail in written procedure Loctite application point see detail in written procedure 43 54 53 1 drop only L 1 drop only L 1 drop only L 1 drop o...

Page 16: ...e 8 Figure 10 Bare Pump Assembly Assembly Stage 9 G G G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite application point see detail in written procedure...

Page 17: ...nal Pump Assembly Assembly Stage 10 Complete Air Motor Subassembly 14 Complete Lower Pump Subassembly G L 25 Item number see page 10 Grease application point see detail in written procedure Loctite ap...

Page 18: ...ump 1150 015 1150 018 Figure 12 Complete Pump Dimensions Features 6 125 holecircle 45 2 17 453 4places equallyspaced 2 17 TYP 45 6125 hole circle 453 4 places equally spaced 54 7 31 9 1150 015 21 4 11...

Page 19: ...pages 10 11 and updated warranty statement Rev D Changed part number for item 2 in parts list Rev E Added part number 832833 seal case assembly to pages 11 16 Rev F Removed item 8 no longer used from...

Page 20: ...20 Balcrank Corporation Weaverville NC 28787 800 747 5300 800 763 0840 Fax www balcrank com Service Bulletin SB 1074 Rev H 12 15 For Warranty Information Visit www balcrank com...