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General Safety

Thoroughly  read  and  understand  this  manual 

before  installing,  operating  or  servicing  this 

equipment.

Guide to Safety Comments:

NOTE

: Gives more explanation of a 

procedure, or a helpful hint.

CAUTION

: Alerts  user  to  avoid  or 

correct  a  condition  which  may  or 

could cause damage and/or destroy 

the equipment.

WARNING

: Alerts  user  to  avoid  or 

correct conditions which could cause 

bodily injury.

Because  this  Pump  can  be  incorporated  into 

pressurized  systems,  the  following  safety 

precautions should be observed:

 

Check  equipment  regularly  and  repair  or 

replace worn and damaged parts.

 

Release  pressures  built  up  in  the  system 

before any service or repair is begun.  See 

Pressure Relief Procedure

.

 

Never alter or modify any parts of this pump; 

doing so may cause damage to the pump 

and/or personal injury.

 

Never aim a dispensing valve at any person. 

Personal injury may result.

 

Do  not  operate  this  pump  above  150  PSI 

(10.3 BAR) air inlet pressure, or beyond 300 

cycles per minute pump speed.

 

Always read and follow fluid manufacturers' 

recommendations  regarding  proper  use 

of  protective  eye  wear,  clothing,  and 

respirators.

 

Read  all  limitations  which  apply  to  the 

selection of fluids which may be pumped by 

this product.  Do not pump a fluid which is 

not specified to be compatible on page 3.

WARNING

: This  pump  develops  1500 

PSI  (103.4  BAR)  maximum  working 

pressure  at  150  PSI  (10.3  BAR) 

maximum  inlet  air  pressure  and  stall 

conditions.  Be sure that any components 

or accessories used in the system are 

rated  to  withstand  this  pressure.    To 

determine fluid output pressure at stall 

conditions, multiply the ratio of the pump 

by the air pressure being used.
EXAMPLE:  10:1 Pump Ratio x 100 PSI 

air pressure = 1000 PSI fluid pressure 

at stall. 

WARNING

:  This  pump  contains 

aluminum  and  zinc  materials.    Do  not 

use  1-1-1 Trichloroethane,  methylene 

chloride  or  halogenated  hydrocarbon 

solvents  or  fluids  containing  such 

solvents in this pump.
Use  of  these  fluids  can  result  in 

violent  chemical  reactions,  causing 

serious  bodily  harm,  property  damage 

or death.
All chemicals used in the pump must be 

chemically  compatible  with  the  wetted 

parts shown on page 3 of this manual.  If 

there are any doubts, consult your fluid 

supplier to ensure compatibility.

WARNING

: Always  use  the  following 

Pressure Relief Procedure 

whenever 

shutting  off,  cleaning,  or  in  any  way 

checking or servicing the pump:
(1)  Disconnect air to the pump.
(2)  Point  pump  outlet  away  from  your 

 

self or others.

(3)  Open dispensing valve until pressure  

 

is relieved.

 

2

!

!

!

!

!

WARNING

!

 

DANGER:  Not  for  use  with 

 

fluids  that  have  a  flash  point 

 

below  100°F  (38°C).  Examples: 

 

gasoline, alcohol. Sparking could 

result  in  an  explosion  which  could  result  in 

death.

Summary of Contents for GIANT 1130-009

Page 1: ...l before installing operating or servicing this equipment OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE SERVICE BULLETIN SB1012 Rev I 2 05 GIANT JET SERIES PUMP 10 1 Model 1130 008 5 1 Model 113...

Page 2: ...which is not specified to be compatible on page 3 WARNING This pump develops 1500 PSI 103 4 BAR maximum working pressure at 150 PSI 10 3 BAR maximum inlet air pressure and stall conditions Be sure th...

Page 3: ...ickel plated steel pump rod fluid piston and foot valve for superior wear and corrosion resistance The pump also has high quality Buna N seals and is packaged in a pump that has proven reliable yet ea...

Page 4: ...1 2 shutoff ball valve having an air relief vent when closed 1 2 pipe nipple 1 2 F R L or filter regulator assembly 1 2 x 3 ft air hose 1 2 air line coupler and nipple Attach the air nipple to the air...

Page 5: ...st be relieved To reduce risk of personal injury follow the Pressure Relief Procedure shown on page 2 Model 1130 008 1130 023 Pump Disassembly Reassembly Using a soft jaw vise or a suitable fixture cl...

Page 6: ...26733 on all seals Foot Valve With a pipe wrench clamp to the knurl on tube 21 Now remove foot valve 24 Remove and inspect pin 25 for wear straightness etc Replace if required Remove foot valve ball 2...

Page 7: ...u R r e l f f u m n a e l c e t u n i m r e p s e l c y c r e w o l 7 2 y l s u o u n i t n o c s n u r p m u P y l p p u s d i u l f y t p m E e v l a v t o o f r o e b u t p m u p n i e g a k c o l...

Page 8: ...0 0 14 826748 Holder Ring 1 0 0 15 820095 Floating Seal U Cup 1 0 1 831743 Floating Seal U Cup EPDM 1 0 0 16 828416 O Ring Viton 142 1 0 1 831736 O Ring EPDM 142 1 0 0 17 826749 Adapter 1 0 0 18 80928...

Page 9: ...CONNECTOR Exploded View Giant Jet Stub Pump 10 1 Ratio Model 1130 008 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 21 9 Refer to air motor detail on page 10...

Page 10: ...35 36 40 42 43 44 45 37 37 38 39 46 47 48 41 49 50 51 52 53 54 55 56 57 58 59 35 Air Motor Giant Jet Stub Pump All Models 10 One Full Turn CCW From Tight...

Page 11: ...33 Stop Nut 90014Q04 4 0 0 4 42 825587 Valve Bar 1 0 0 43 806908 O Ring Buna N 90015Q40 4 4 0 40 44 819497 Post 4 0 0 45 826982 Screw 90016Q04 8 0 0 4 46 819502 Stem 2 0 0 47 825748 Post 1 0 0 48 8194...

Page 12: ...y on the small diameter of the housing 22 Removing the Air Motor Remove nut 12 and u washer 11 from cap 8 Remove cap 8 from housing 22 Remove foot valve 29 pump tube 20 assembly from adapter 17 and sl...

Page 13: ...Exploded View Giant Jet Pump 5 1 Ratio 1130 009 33...

Page 14: ...4 Nut 1 13 820234 Bale 1 14 820235 Drive Screw 2 15 822365 Bearing 1 16 828945 Seal 1 17 822367 Adapter 1 18 NLA 19 822372 O Ring Buna N 1 20 822375 Pump Tube 1 21 822402 Spring 1 22 823045 Housing 1...

Page 15: ...ntent Pump was tested and met Balcrank performance standards I ________________________________________ certify that this product meets or exceeds Balcrank s high quality standards Revision Log Rev H...

Page 16: ...al and workmanship and Buyer s sole and exclusive remedy hereunder shall be limited to repair or replacement of the defective part or equipment This warranty does not cover nor shall Balcrank be liabl...

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