Balcrank 1130-005 Operation, Installation, Maintenance And Repair Manual Download Page 2

2

General Safety

Thoroughly  read  and  understand  this  manual 

before  installing,  operating  or  servicing  the 

described products.

WARNING

!

 

DANGER:  Not  for  use  with 

 

fluids  that  have  a  flash  point 

 

below  100°F  (38°C).  Examples: 

 

gasoline, alcohol. Sparking could 

result  in  an  explosion  which  could  result  in 

death.

 

Because this pump can be  

 

 

incorporated into a pressurized 

 

systems, the following safety 

 

precautions should be observed.

Check equipment regularly and repair or 

replace worn and damaged parts.

Never alter or modify any parts of this pump, 

doing so may cause damage to pump and/or 

personal injury.

Under no circumstances should the dispensing 

valve be aimed at any person at any time. 

Personal injury may result.

Release pressures built up in the system 

before any service or repair is begun. See the 

pressure relief procedure below.

Do not operate this pump above 150 PSI 

(10.3 BAR) air inlet pressure or 300 cycles per 

minute.

Always read and follow the fluid manufacturer’s 

recommendations regarding the use of 

protective eye wear, clothing and respirators.

IMPORTANT

!

 

Pressure Relief Procedure:

Follow  this  procedure  whenever  you  shut  off 

the pump, when checking or servicing any part 

of the system and when installing, cleaning or 

changing any part of the system.

1)   Disconnect the air to the pump.

2)   Point dispensing valve away from

 

yourself and others.

3)   Open dispensing valve until

 

pressure is relieved.

WARNING

!

WARNING

!

 

THIS

 

PUMP

 

CONTAINS

  

 

ALUMINUM

 

AND

 

ZINC

  

 

PARTS.

  DO  NOT  use  1-1-1 

Trichloroethane, methylene chloride or other 

halogenated  hydrocarbon  solvents  or  fluids 

containing  such  solvents  in  this  pump.  Use 

of  these  solvents/fluids  may  result  in  a 

violent  chemical  reaction,  causing  serious 

bodily injury, property damage or death. All 

fluids used in this pump must be chemically 

compatible  with  the  wetted  parts  materials 

shown  on  page  two  (3)  of  this  manual. 

Consult  your  chemical  supplier  to  ensure 

compatibility.

WARNING

!

 

WARNING

:  Bobcat

  3:1 

 

pump  (1130-005)  develops 

450  psi  (30.7  Bar)  maximum  working 

pressure  at  150  psi  (10.3  Bar)  maximum 

inlet  air  pressure  and  stall  conditions.    Be 

sure  that  any  components  or  accessories 

used in the system are rated to withstand this 

pressure.  To determine fluid output pressure 

at  stall  conditions,  multiply  the  ratio  of  the 

pump by the air pressure being used.
EXAMPLE:    3:1  Pump  Ratio  x  100  psi  air 

pressure = 300 psi fluid pressure at stall.

 

In the presence of explosive 

 

vapors, take action to prevent 

 

static sparking. Failure to 

ground the pump, piping, valves, containers, or 

other miscellaneous equipment can result in fire or 

explosion. A green grounding lug is provided on the 

pump.

WARNING

!

Summary of Contents for 1130-005

Page 1: ...derstand this manual before installing operating or servicing this equipment OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE SERVICE BULLETIN SB1027 Rev H 6 03 BOBCAT 300 SERIES 3 1 Ratio Pump Model 1130 005 General Lube ...

Page 2: ...ling cleaning or changing any part of the system 1 Disconnect the air to the pump 2 Point dispensing valve away from yourself and others 3 Open dispensing valve until pressure is relieved WARNING WARNING THIS PUMP CONTAINS ALUMINUM AND ZINC PARTS DO NOT use 1 1 1 Trichloroethane methylene chloride or other halogenated hydrocarbon solvents or fluids containing such solvents in this pump Use of thes...

Page 3: ...2 Technical Data Pressure Ratio 3 1 Air Pressure Operating Range 40 150 psi Maximum Fluid Working Pressure 495 psi Effective Air Piston Area 1 77 sq in Effective Fluid Piston Area 497 sq in Stroke Length 3 88 in Air Inlet Port Size 1 4 NPTF Fluid Inlet Port Size 3 4 NPTF Fluid Outlet Port Size 1 2 NPTF Wetted Parts General Lube Steel Buna N Aluminum Nickel Plating Noise Level dba 72 82 Shipping We...

Page 4: ...y This feature is useful when installing a pump on a wall bracket that limits orientation of the hoses The pump contains a pair of internal exhaust mufflers which provide efficient operation with low noise levels conforming to OSHA regulations These mufflers also act as filters inhibiting air line debris from exiting the pump where cleaner environments are required The 1 piece air motor is factory...

Page 5: ... Be sure the air supply is OFF before connecting accessories and or pump NOTE DO NOT hang filters regulators lubricators or other equipment of this type directly from pump air inlet The fittings are not strong enough to support the weight and may cause one or more to leak and or break A bracket should be used to support the use of these products CAUTION If you are not using a low level cut off at ...

Page 6: ... air regulator to the minimum setting 2 Direct outlet hose into an approved waste oil container 3 Slowly adjust air regulator until pump is primed and is running smoothly Be sure all air has been purged from system The pump should only take a few strokes to prime However in a large system it may take longer 4 Use the air regulator to control the pump speed and cycle rate Always use the lowest pres...

Page 7: ... and or damaged Replace Erratic pump operation Air entering suction line Check for loose connection Fluid level too low Refill reprime or flush Air motor icing Run pump at lower pressure run at lower cycles per minute clean mufflers Pump runs wild Empty fluid supply Refill reprime or flush Blockage in pump tube 30 or Remove pump tube clean footvalve 34 blockage Lower ball 31 is stuck in footvalve ...

Page 8: ...6 Muffler Foam 2 22 827767 Muffler Screen 2 23 827764 Retaining Ring 1 24 827765 Backup Ring 1 25 827770 Polypak Seal 1 26 827730 Lower Body 1 27 829002 1 4 Lock Washer 4 28 829001 1 4 20 x 3 4 St Hd Screw 4 29 827777 220 O Ring Buna N 1 30 827736 Pump Tube 1 31 807492 Ball 11 16 Dia 1 32 827775 216 O Ring Buna N 1 33 827763 Pin 1 8 Dia 1 34 827748 Footvalve 1 35 831489 Grounding Lug Not Shown 1 P...

Page 9: ... Wipe o ring groove to remove debris and replace Lower Body Seal Replacement This seal must be replaced each time the lower rod is pulled through the body The wiper seal 25 is replaced by removing screws 28 and washers 27 and separating the upper 20 and lower 26 body sections Use snap ring pliers to remove the retaining ring 23 Remove the backup ring 24 and seal 25 Apply Balcrank lubricating greas...

Page 10: ...e Use an adjustable wrench to remove lock nut 3 Slide off washer 4 and adapter 5 Remove connecting rod 6 with a pipe wrench Wrap replacement lower rod in protective material before placing in the vise Apply thread adhesive to the connecting rod 6 and reassemble with the short thread length into the rod Replace the washer 4 adapter 5 and nut 3 Tighten nut completely then back off 1 4 turn to allow ...

Page 11: ...er ReguIators 3260 033 1 4 nptf mini 3260 034 1 4 nptf 3260 035 3 8 nptf Pump Over Run Controls 3241 001 1 2 nptf 3241 002 1 4 nptf In Line Hand Operated Valves 3230 003 300 psi air 1 4 nptf 3230 002 2 000 psi 1 2 nptf Telescoping Suction Tube 4412 011 1 npt fits 55 gal drum and 250 gal tank Hose Tube Kit 4410 016 3 4 npt telescoping suction tube Air hose 3 8 x 3 Fluid hose 1 2 npt x 6 Air coupler...

Page 12: ...rial and workmanship and Buyer s sole and exclusive remedy hereunder shall be limited to repair or replacement of the defective part or equipment This warranty does not cover nor shall Balcrank be liable for repair or replacement of parts or equipment resulting from general wear and tear through use or damage or failure caused by improper installation abuse misapplication abrasion corrosion insuff...

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