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Balcrank 1130-005, Operation, Installation, Maintenance And Repair Manual

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Balcrank 1130-005 Operation, Installation, Maintenance And Repair Manual Download Page 11

11

Accessories

Quality Checklist

      

Bill of Material checked for current 

 

content.

      Pump was tested and met Balcrank

®

 

 

performance standards.

I __________________________________

certify that this product meets or exceeds 

Balcrank's high quality standards.

Revision Log:

Rev. H - Added 831489 Grounding Lug.

Air Regulators

3260-028 

1/4” nptf (mini)

3260-029 

1/4” nptf

3260-030 

3/8” nptf

Air Filter/ReguIators

3260-033 

1/4” nptf (mini)

3260-034 

1/4” nptf

3260-035 

3/8” nptf

Pump Over-Run Controls

3241-001 

1/2” nptf

3241-002 

1/4” nptf

In-Line Hand Operated Valves

3230-003 

300 psi (air), 1/4” nptf

3230-002 

2,000 psi, 1/2” nptf

Telescoping Suction Tube

4412-011

  1”npt (fits 55 gal drum and 250 gal tank)

Hose & Tube Kit

4410-016

  3/4” npt telescoping suction tube

  Air hose, 3/8” x 3’

  Fluid hose, 1/2” npt x 6’

  Air coupler and nipple

  Bung Adapter

Universal Bung Adapter Kit

4411-009 (carbon steel pumps)

  Universal bung adapter mounts all 

Bobcat

™

 300 pumps to 2” npt bung threads 

and wall mount brackets.

Summary of Contents for 1130-005

Page 1: ...derstand this manual before installing operating or servicing this equipment OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE SERVICE BULLETIN SB1027 Rev H 6 03 BOBCAT 300 SERIES 3 1 Ratio Pump Model 1130 005 General Lube ...

Page 2: ...ling cleaning or changing any part of the system 1 Disconnect the air to the pump 2 Point dispensing valve away from yourself and others 3 Open dispensing valve until pressure is relieved WARNING WARNING THIS PUMP CONTAINS ALUMINUM AND ZINC PARTS DO NOT use 1 1 1 Trichloroethane methylene chloride or other halogenated hydrocarbon solvents or fluids containing such solvents in this pump Use of thes...

Page 3: ...2 Technical Data Pressure Ratio 3 1 Air Pressure Operating Range 40 150 psi Maximum Fluid Working Pressure 495 psi Effective Air Piston Area 1 77 sq in Effective Fluid Piston Area 497 sq in Stroke Length 3 88 in Air Inlet Port Size 1 4 NPTF Fluid Inlet Port Size 3 4 NPTF Fluid Outlet Port Size 1 2 NPTF Wetted Parts General Lube Steel Buna N Aluminum Nickel Plating Noise Level dba 72 82 Shipping We...

Page 4: ...y This feature is useful when installing a pump on a wall bracket that limits orientation of the hoses The pump contains a pair of internal exhaust mufflers which provide efficient operation with low noise levels conforming to OSHA regulations These mufflers also act as filters inhibiting air line debris from exiting the pump where cleaner environments are required The 1 piece air motor is factory...

Page 5: ... Be sure the air supply is OFF before connecting accessories and or pump NOTE DO NOT hang filters regulators lubricators or other equipment of this type directly from pump air inlet The fittings are not strong enough to support the weight and may cause one or more to leak and or break A bracket should be used to support the use of these products CAUTION If you are not using a low level cut off at ...

Page 6: ... air regulator to the minimum setting 2 Direct outlet hose into an approved waste oil container 3 Slowly adjust air regulator until pump is primed and is running smoothly Be sure all air has been purged from system The pump should only take a few strokes to prime However in a large system it may take longer 4 Use the air regulator to control the pump speed and cycle rate Always use the lowest pres...

Page 7: ... and or damaged Replace Erratic pump operation Air entering suction line Check for loose connection Fluid level too low Refill reprime or flush Air motor icing Run pump at lower pressure run at lower cycles per minute clean mufflers Pump runs wild Empty fluid supply Refill reprime or flush Blockage in pump tube 30 or Remove pump tube clean footvalve 34 blockage Lower ball 31 is stuck in footvalve ...

Page 8: ...6 Muffler Foam 2 22 827767 Muffler Screen 2 23 827764 Retaining Ring 1 24 827765 Backup Ring 1 25 827770 Polypak Seal 1 26 827730 Lower Body 1 27 829002 1 4 Lock Washer 4 28 829001 1 4 20 x 3 4 St Hd Screw 4 29 827777 220 O Ring Buna N 1 30 827736 Pump Tube 1 31 807492 Ball 11 16 Dia 1 32 827775 216 O Ring Buna N 1 33 827763 Pin 1 8 Dia 1 34 827748 Footvalve 1 35 831489 Grounding Lug Not Shown 1 P...

Page 9: ... Wipe o ring groove to remove debris and replace Lower Body Seal Replacement This seal must be replaced each time the lower rod is pulled through the body The wiper seal 25 is replaced by removing screws 28 and washers 27 and separating the upper 20 and lower 26 body sections Use snap ring pliers to remove the retaining ring 23 Remove the backup ring 24 and seal 25 Apply Balcrank lubricating greas...

Page 10: ...e Use an adjustable wrench to remove lock nut 3 Slide off washer 4 and adapter 5 Remove connecting rod 6 with a pipe wrench Wrap replacement lower rod in protective material before placing in the vise Apply thread adhesive to the connecting rod 6 and reassemble with the short thread length into the rod Replace the washer 4 adapter 5 and nut 3 Tighten nut completely then back off 1 4 turn to allow ...

Page 11: ...er ReguIators 3260 033 1 4 nptf mini 3260 034 1 4 nptf 3260 035 3 8 nptf Pump Over Run Controls 3241 001 1 2 nptf 3241 002 1 4 nptf In Line Hand Operated Valves 3230 003 300 psi air 1 4 nptf 3230 002 2 000 psi 1 2 nptf Telescoping Suction Tube 4412 011 1 npt fits 55 gal drum and 250 gal tank Hose Tube Kit 4410 016 3 4 npt telescoping suction tube Air hose 3 8 x 3 Fluid hose 1 2 npt x 6 Air coupler...

Page 12: ...rial and workmanship and Buyer s sole and exclusive remedy hereunder shall be limited to repair or replacement of the defective part or equipment This warranty does not cover nor shall Balcrank be liable for repair or replacement of parts or equipment resulting from general wear and tear through use or damage or failure caused by improper installation abuse misapplication abrasion corrosion insuff...

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