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2

General Safety

Thoroughly  read  and  understand  this  manual 

before  installing,  operating  or  servicing  the 

described products.

WARNING

!

 

DANGER:  Not  for  use  with 

 

fluids  that  have  a  flash  point 

 

below  100°F  (38°C).  Examples: 

 

gasoline, alcohol. Sparking could 

result  in  an  explosion  which  could  result  in 

death.

 

Because this pump can be  

 

 

incorporated into a pressurized 

 

systems, the following safety 

 

precautions should be observed.

Check equipment regularly and repair or 

replace worn and damaged parts.

Never alter or modify any parts of this pump, 

doing so may cause damage to pump and/or 

personal injury.

Under no circumstances should the dispensing 

valve be aimed at any person at any time. 

Personal injury may result.

Release pressures built up in the system 

before any service or repair is begun. See the 

pressure relief procedure below.

Do not operate this pump above 150 PSI 

(10.3 BAR) air inlet pressure or 300 cycles per 

minute.

Always read and follow the fluid manufacturer’s 

recommendations regarding the use of 

protective eye wear, clothing and respirators.

IMPORTANT

!

 

Pressure Relief Procedure:

Follow  this  procedure  whenever  you  shut  off 

the pump, when checking or servicing any part 

of the system and when installing, cleaning or 

changing any part of the system.

1)   Disconnect the air to the pump.

2)   Point dispensing valve away from

 

yourself and others.

3)   Open dispensing valve until

 

pressure is relieved.

WARNING

!

WARNING

!

 

THIS

 

PUMP

 

CONTAINS

 

 

 

A L U M I N U M

 

A N D

 

ZINC

  

 

PARTS.

 DO NOT use 

1-1-1 Trichloroethane, methylene chloride or 

other  halogenated  hydrocarbon  solvents  or 

fluids containing such solvents in this pump. 

Use of these solvents/fluids may result in a 

violent  chemical  reaction,  causing  serious 

bodily injury, property damage or death. All 

fluids used in this pump must be chemically 

compatible  with  the  wetted  parts  materials 

shown  on  page  two  (3)  of  this  manual. 

Consult  your  chemical  supplier  to  ensure 

compatibility.

WARNING

!

 

WARNING:  Bobcat

  3:1 

 

pump  (1130-005)  develops 

450  psi  (30.7  Bar)  maximum  working 

pressure  at  150  psi  (10.3  Bar)  maximum 

inlet  air  pressure  and  stall  conditions.    Be 

sure  that  any  components  or  accessories 

used in the system are rated to withstand this 

pressure.  To determine fluid output pressure 

at  stall  conditions,  multiply  the  ratio  of  the 

pump by the air pressure being used.
EXAMPLE:    3:1  Pump  Ratio  x  100  psi  air 

pressure = 300 psi fluid pressure at stall.

 

In the presence of explosive 

 

vapors, take action to prevent 

 

static sparking. Failure to 

ground the pump, piping, valves, containers, or 

other miscellaneous equipment can result in fire or 

explosion. A green grounding lug is provided on the 

pump.

WARNING

!

Summary of Contents for 1110-001

Page 1: ...001 General Lube 1110 003 General Lube 1160 002 Antifreeze 1160 003 Antifreeze SERVICE BULLETIN SB1028 REV K 10 14 Thoroughly read and understand this manual before installing operating or servicing...

Page 2: ...cleaning or changing any part of the system 1 Disconnect the air to the pump 2 Point dispensing valve away from yourself and others 3 Open dispensing valve until pressure is relieved WARNING WARNING T...

Page 3: ...rea 1 38 sq in Stroke Length 3 88 in Air Inlet Port Size 1 4 NPTF Fluid INlet Port Size 1 NPTF Fluid Outlet Port Size 3 4 NPTF Wetted Parts General Lube Steel Al Acetal Buna N Antifreeze 300 Series S...

Page 4: ...g on model number The lower section s flanged coupling contains an 4 hole bolt pattern which allows 360 rotation of the inlet and outlet ports in 90 degree increments This feature is useful when insta...

Page 5: ...nd or break A bracket should be used to support the use of these products CAUTION If you are not using a low level cut off at the pump fluid intake install a pump runaway valve to shut off the air to...

Page 6: ...e the air regulator to control the pump speed and cycle rate Always use the lowest pressure needed to obtain the desired flow rate This will increase pump and seal life 5 Never allow a pump to run dry...

Page 7: ...etc Empty fluid supply Air inlet strainer filter clogged Increase air supply clear 1 Open clear 1 Service replace air motor Refill reprime and or flush Service replace air motor Service replace air m...

Page 8: ...ic Bobcat 130 Series 1 1 Ratio Pump These assemblies used on all Bobcat 130 pumps This assembly used on Model Nos 1110 003 and 1160 003 This assembly used on Model Nos 1110 001 and 1160 002 Figure 5 P...

Page 9: ...ALVE STL 1 1 829027 FOOTVALVE 316SS 1 1 38 827427 RETAINING PIN 316SS 1 1 1 1 39 827062 215 O RING BUNA N 1 827063 215 O RING VITON 1 Parts List Pump Servicing NOTE Air motor is lubricated with a life...

Page 10: ...9 and lift out upper gasket Item 18 1 of 2 Reassemble in reverse order Replace the lower gasket Item 18 2 of 2 while the tube is off the body 25 Be sure the new gasket is flat against the body before...

Page 11: ...suction tube Air hose 5 16 npt x 3 ft Fluid hose 3 4 npt x 5 ft Air coupler and nipple Bung Adapter Nozzle Kit 1 NPT telescoping suction tube Air hose 1 4 npt x 3ft Fluid hose 3 4 npt x 5 ft Ball valv...

Page 12: ...erville NC 28787 800 747 5300 800 763 0840 Fax SERVICE BULLETIN SB1028 Rev K 10 14 For Warranty Information Visit www balcrank com Revision Log Rev K Item 14 1 Ball Delrin removed from repair kits 828...

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