background image

17

Baker Instrument Company

The Measure of Quality

12.

 

Access the Discharge board by removing the Stack board and check resistance
measurements of the following components and replace if necessary.  Ensure that
power is disconnected when making these measurements and disassembling the unit.
Check R1 through R14.

13.

 

If the signal in step 11 was noted proceed to check that relay K1 on the I/O board has
no contact resistance between pins 2 and 3.  If pin 7 of the relay is at a low state and
contact resistance is detected, replace relay K1.  If pin 7 is at approxi12 volts
DC, then check U6 pin for +5 volts DC, then replace Q1 on the I/O board.  If U6 pin
6 is at a low state, replace U6.

14.

 

Replace U19, U20 and U14 on the A/D board.

V

OLTAGE DROPS WHEN 

PTT 

BUTTON

RELEASED

In all digital models previous to serial number 210, an intermittent problem was detected
in that when an operator of the test was to attain the desired test voltage and release the
PTT button, the displayed voltage would drop approximately 10%.  To correct this
problem the addition of K1 and K2 chassis relays were added.  In older revisions the AC
line voltage was switched directly from the PTT button or the footswitch to the T2 variac.
The Zero Start Interlock board would switch the voltage from T2 pin 3 to the primary of
the high voltage transformer.  To engage the Zero Interlock, the following needs to occur
at the Zero Start Interlock board.

1.

 

AC line voltage is connected through the footswitch or PTT button to J1 pin 1.

2.

 

+13 volts DC is supplied to J2 pin 5 supplied from the I/O board J1 pin 2B.

3.

 

/PTT signal at J2 pin 2 needs to switch from +5.6 volts DC to .4 volts DC when the
PTT button is depressed.

4.

 

The output control variac needs to be adjusted completely counter-clockwise.

After Serial number 210 Baker has changed from revision D to a revision F chassis
wiring diagram.  Major changes incorporate using a +12 volt DC supply wired through
the footswitch and the PTT button.  Also K1 and K2 were added.  These relays hold the
displayed test voltage slightly longer so that the A/D memory has enough time to capture
the displayed test voltage.  Relay K2 can be fitted to mount o the side of the card cage
above the Zero Start Interlock board and K1 can be mounted on the chassis next to the
Zero Start Interlock board.  Mount by drilling two mounting holes and securing with
mounting hardware.  Wiring additions or changes involve the following.  To perform this
modification removal from the case is required.  Remove mounting hardware on the

Summary of Contents for D6000

Page 1: ...ault indicator lamp lit 7 Hipot Current Bar display not present 8 CRT blank when PTT button depressed surge mode 9 Hipot voltage bar display not present 10 Seconds div volts div A div or function disp...

Page 2: ...and unhinge the rear cover 2 Locate and remove four 4 Phillips M4 x 10mm screws Two are located on the left side and two are located on the right side 3 Reinstall the rear cover 4 Locate and remove o...

Page 3: ...sis to the left and right side case L brackets Two are located to the left of the CRT shield two are located to the right of the high voltage transformer and one is located underneath the test select...

Page 4: ...move two 2 M3 x 7mm hex head screws located above the open ground indicator and below the horizontal position knobs 6 Position fingertips behind the stenciled panel for this assembly and pull away fro...

Page 5: ...be no display upon power up or self tests or no change when any of the output controls are used 3 Loss of or loading of 5 volt supply will cause a total non operation of the tester There will be no di...

Page 6: ...damage If damage is found also check for burnt traces on both sides of this assembly Replace Power board if traces are damaged Also to prevent future damage to this assembly or possible further damage...

Page 7: ...amage the potentiometers or cause fractured solder joints at the legs of the potentiometers 5 Remove the remaining printed circuit board the Controller board Grasp at the edges of this assembly and pu...

Page 8: ...ese wires from the right side of the card cage The length of these wires should be long enough to reach the front panel Tie wrap and secure these wires along the right side of the card cage Obtain a t...

Page 9: ...A division 4 Measure at U11 pin 3 on the I O board and raise output control to 6 kV The measurement should increase negatively as more current is drawn through the test load At 6 kV this should be app...

Page 10: ...ard Check D1 Q2 and U9 for defects and replace if necessary Signal at U19 pin 3 should be a 5 volt square wave with a frequency of 60 Hz 3 Check the real test signal at U29 pin 16 on the Controller bo...

Page 11: ...all SCR s Q1 through Q10 for shorts by measuring the resistance across all cathode to anode junctions of each SCR Replace those SCR s found to be shorted Readings should be 700K ohms or higher Bad ju...

Page 12: ...up to control a binary pattern for control lines Sweep A B C and D See4 binary chart on the I O board A typical fault would be seen as a duplication of any one of the possible displayed sweep settings...

Page 13: ...st be used with an Epson FX dot matrix printer And it must be configured properly to interface Firmware revision 1 35 is used with the Epson dot matrix printer Digital models after serial number 370 o...

Page 14: ...ontroller board Replace if necessary 8 Check P1 CRT pin 9 for a 5 volt positively pulsed waveform Repetition rate will be every 17mS and the positive duration should be 500 S If not present trace sign...

Page 15: ...ith the negative lead to chassis ground and turn output control to output Set scope settings to the same as in step 5 This measurement should be approximately 7kV AC with the negative portion clipped...

Page 16: ...ese measurements If measurement in step 5 is not present and all connections are verified then replace the high voltage transformer T1 7 Reconnect T1 secondary wire and lift D3 cathode on the Stack bo...

Page 17: ...he PTT button or the footswitch to the T2 variac The Zero Start Interlock board would switch the voltage from T2 pin 3 to the primary of the high voltage transformer To engage the Zero Interlock the f...

Page 18: ...d 20 gauge wire from J1 pin 1 on the Zero Start Interlock board to K2 C NO contact 7 Connect a red 20 gauge wire from T2 pin 2 to K1 B NO and K1 A NO 8 Connect a 26 gauge jumper on the rear of the I O...

Page 19: ...J2 pin 2 on the Zero Start Interlock board this measurement needs to be 5 5 volts DC and change to approximately 4 volts DC when the PTT button is depressed If this is present check Q1 through Q5 and...

Page 20: ...at the tester will illuminate the Baker logo and proceed with it s internal memory test All self tests will pass After an attempt to begin testing by depressing the PTT button there will be no change...

Page 21: ...power 4 Insert the A D board into the J1 connector and switch power on If the display returns to the original fault condition then a fault will be on the A D board Turn off tester power 5 Insert the I...

Page 22: ...isplay 2 To access the I O board Baker part 80 108 locate on the front panel which has the function knob Volts Division knob and the Seconds Division knob 3 Remove two 2 M3 x 7mm hex head screws locat...

Page 23: ...ard components R3 and C1 were changed to increase reliability of Q1 on the Power board 3 Discharge board changes include changes in the value of resistor R5 to provide for a greater incoming signal to...

Page 24: ...ten minute megohm test Other changes in the firmware have added the capability to recall in any summary all three surge test patterns with the test voltages of each lead displayed This 1 37 revision c...

Reviews: