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Masoneilan 78-80S & 08-80S Transfer Valves  Instruction Manual 

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© 2021 Baker Hughes Company. All rights reserved.

1. Overview

The 

Model 78-80S 

is a transfer valve combining a pilot valve of the floating ball type and three-port 

valve into one unit and is a standard-capacity three-way transfer valve of a set pressure regulating type. 

The other 

model 08-80S

, is the same as the 78-80S except that a pilot valve is not combined and is 

the so-called three-way transfer valve. If several 78-80S are needed, one 78-80S can be installed, 

connecting 08-80Ss to it by mating the pilot outlet pressure (“SIG.OUT”) on the 78-80S to “SIG” on the 

08-80S to simplify piping and achieve transfer.
The structures of these models are shown on pages 8 and 9.

2. 

Specifications

• 

Maximum operating pressure 

Body   

1.72 Mpa 

Signal  part  1.03 Mpa

• 

Set pressure range: 100kPa to 700kPa

• 

Hysteresis: 34kPa or less

• 

CV value 

IN→  OUT  0.8

 

OUT→EXH  1.3

• 

Connection 

IN, OUT, EXH and SIGNAL connection ports: 

Rc 1/4 (Option NPT 1/4)

• 

Operating temperature range: -30°C to +83°C (option: 0°C to +100°C)

3. 

Certifications

 

This instrument is certified in:

• 

Azerbaijan (AzSERTCENTER)

• 

Russian Federation (CU-TR Ex)

• 

Armenia

• 

Uzbekistan (UZSTANDART)

• 

Belarus

• 

China (China Ex)

• 

Kazakhstan

• 

and is also 

ATEX compliant

.

 

4. Mounting

Clean all the pipes before mounting the valve and completely remove dust, scale and other foreign 

matter. Mount the transfer valve as close to the actuator as possible and let air flow toward the IN and 

OUT marks located on the lower side of the body. When using the valve as a lock-up valve, put a blind 

plug in the EXH port.

Two air connection ports to the pilot part are provided on the 78-80S, one being marked SIG and the other, 

SIG OUT. Connect the signal pressure to the port marked SIG. Use SIG.OUT for sending signal to the 08-

80S when it is also mounted.

The transfer valve functions to cut off IN and to connect OUT to EXH when the signal pressure lowers 

below the set pressure or is reduced to zero.

Do not use signal pressure at air pressure exceeding 1.03Mpa (10.5kgf/cm2).

Feeding signal pressure from near the IN side of the body will cause fluctuations in signal and air 

pressures. This may cause hunting.

Summary of Contents for Masoneilan 78-80S

Page 1: ...Masoneilan Model 78 80S 08 80S Transfer Valves Instruction Manual Rev B Baker Hughes Data Classification Public ...

Page 2: ...R REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH INSTALLATION OPERATION OR MAINTENANCE SHOULD FURTHER INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT COVERED SUFFICIENTLY FOR THE CUSTOMER OPERATOR S PURPOSES...

Page 3: ...view___________________________________________ 5 2 Specifications_______________________________________ 5 3 Certifications________________________________________ 5 4 Mounting___________________________________________ 5 5 Adjustment_________________________________________ 6 6 Maintenance________________________________________ 6 ...

Page 4: ...te Indicates important facts and conditions About this Manual The information in this manual is subject to change without prior notice The information contained in this manual in whole or part shall not be transcribed or copied without Baker Hughes s written permission Please report any errors or questions about the information in this manual to your local supplier These instructions are written s...

Page 5: ...perating temperature range 30 C to 83 C option 0 C to 100 C 3 Certifications This instrument is certified in Azerbaijan AzSERTCENTER Russian Federation CU TR Ex Armenia Uzbekistan UZSTANDART Belarus China China Ex Kazakhstan and is also ATEX compliant 4 Mounting Clean all the pipes before mounting the valve and completely remove dust scale and other foreign matter Mount the transfer valve as close...

Page 6: ...y supply air pressure and set the air pressure to SIG at specified pressure by operating the pressure reducing valve while watching air pressure to SIG on the pressure gauge e Turn the adjust knob 14 clockwise until air pressure no longer leaks through OUT marked on the body f This will cut off IN and OUT and EXH will open in the transfer valve g Lastly fasten the lock screw 23 and fix it The ball...

Page 7: ...Masoneilan 78 80S 08 80S Transfer Valves Instruction Manual 7 2021 Baker Hughes Company All rights reserved Transfer Valve Model 78 80S Sectional Drawing ...

Page 8: ... Ring NBR 1 7 O Ring NBR 1 8 O Ring NBR 1 9 O Ring NBR 1 11 Bottom Cap ADC12 CROMATE 1 12 Filter SUS304 2 13 Spring Case ADC12 CHROMATE 1 14 Adjust Knob VALOX420 1 15 Diaphragm Plate SUS303 1 16 Exhaust Orifice SUS303 1 17 Diaphragm NBR POLYESTER 1 18 Ball SUS440C 1 19 Adjust Screw SUS303 1 20 Spring Button SPCC SD 1 21 Spacer VALOX420 1 22 Spring SWP B 1 23 Lock Screw SUS304 1 24 Screw SUS304 4 2...

Page 9: ... Model 08 80S Sectional Drawing Part N Part Name Material Qty 1 Body ADC 12 ANODIZE 1 2 Head Cap ADC 12 CHROMATE 1 3 Plug SUS303 NBR 1 4 Piston ADC12 CHROMATE 1 5 Spring SUS304 WPB 1 6 O Ring NBR 1 7 O Ring NBR 1 8 O Ring NBR 1 9 O Ring NBR 1 11 Bottom Cap ADC12 CROMATE 1 24 Screw SUS304 4 25 Screw SUS304 4 26 Nut SUS304 4 ...

Page 10: ...ughes com Copyright 2021 Baker Hughes Company All rights reserved Baker Hughes provides this information on an as is basis for general information purposes Baker Hughes does not make any representation as to the accuracy or completeness of the information and makes no warranties of any kind specific implied or oral to the fullest extent permissible by law including those of merchantability and fit...

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