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BAK Thermoplastic Welding Technology AG 

INTENDED USE 

The COMON is an automatic hot wedge welding machine for overlap welding and for manufac-
turing of films and geomembrane liners in tunnels as well as in earthwork and civil engineering.  

Heating system: 

The wedge temperature is stepless adjustable and electronically controlled. According to the ma-
terial thickness the hot wedge position can be adjusted stepless as required.  

Welding speed: 

A double drive (upper and lower), which is stepless adjustable and electronically controlled. 

 

The control system is designed in such a way, that the adjusteded speed remains constant inde-
pendently of the load.  

Welding pressure: 

The welding pressure is transmitted via a toggle lever to the pressure rollers.  
The equalisation of the pressure to both welded sections (L1 and L2) as well as on a welded seam 
without test channel is guaranteed by the swivel head. This allows T-joints to be welded without 
problems. During the welding process the pressure adjusts itself linearly to the change in material 
thickness of the geomembrane liner. 

Overlap

max. 140mm

 

Type of seam

Welding seams are produced in accordance with DVS 2225 part I. Other 
dimensions of seams are possible on request. 

Type of wedge

  In standard version the COMON is supplied with a copper wedge for wel- 

ding of PE and PP, on request it is possible to get it with a universal cera- 
mic wedge for all different kinds of material.  

Cutaway model of wedge-drive system: 

Upper drive / pres-

sure roller 

Lower drive/ 

pressure roller 

Welding direction 

Pinch roller 

Upper geomembrane liner 

Front guide roller 

Rear guide roller 

Lower geomembrane liner 

Adjustment screw 

hot wedge 

Hot wedge 

Summary of Contents for Comon

Page 1: ...BAK Thermoplastic Welding Technology AG 1 OPERATING MANUAL...

Page 2: ...ren or people with limited physically sensory or mental ability Children must be supervised to pre vent that they play with the tool Protect the device from damp and wet WARRANTY AND LIABILTY Warranty...

Page 3: ...re rollers The equalisation of the pressure to both welded sections L1 and L2 as well as on a welded seam without test channel is guaranteed by the swivel head This allows T joints to be welded withou...

Page 4: ...front panel the motor can be switched on and off by the switch near the potentiometer The speed shown on the display corresponds to the ac tual welding speed Welding pressure Engage and position the w...

Page 5: ...ge no 4 Wait until the wedge has reached the adjusted temperature Guide and position the welding machine onto the overlapped geomembrane liner or film Switch on the drive motor with the foreseen switc...

Page 6: ...tically to the thick ness of the material to be welded Tighten the adjustment screw of the hot wedge Adjust the front guide roller to the correct height The distance between the inserted material and...

Page 7: ...found in our brochures SERVICE AND REPAIR Repairs should only be carried out by authorized BAK service centres These guarantee a profes sional and reliable 24 hour repair service with original spare...

Page 8: ...mage resulting from improper storage no warranty claim will be honoured DISPOSAL Power tools accessories and packaging should be sorted for environ mental friendly recycling Do not dispose power tools...

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