24
23
Classic
Servicing
RECOMMENDED FREQUENCY
Servicing & Water Wash
Sr.
No.
Operation
1st
Take care that no water
enters in Petrol tank,
Silencer & in electrical
Parts. Use caustic free
detergent for washing.
Kms
Engine oil & Engine oil filter
Oil strainer
Spark Plug
Air cleaner element***& Cover O
Ring
1.
2.
3.
4.
7.
5.
6.
CL,A,R
CL,A
CL,R
R
CL
CL
CL
CL
CL
R
ü
ü
ü
ü
ü
ü
ü
SAE 20W50 API SL JASO MA
Grade
C,R
R
R
R
R
2nd
3rd
500
~
750
4500
~
5000
9500
~
10000
Remarks
Every 5000 Km
after Previous Service
In line paper filter or fuel cock
paper filter
Oil strainer cleaning at
every oil change
CL,A
Foam & Paper as
applicable
Fuel cock sediment bowl
cleaning
CL
R
R
R
R
R
CL
CL
CL
CL
CL
R
CL
CL
8.
Carburetor rubber duct
C,R
C,R
Replae if required
9.
Fuel pipe
C,R
C
C
C
C
R
C
R
Starter Clutch (Dry Type)**
10.
L
L
L
L
L
Use recommended
Molycote grease
L
L
Periodic Maintenance & Lubrication Chart
Classic
Before riding the motorcycle be sure to check
the following items. Please give proper
importance to these checks and perform all of
them before riding the motorcycle. If any
irregularities are found during these checks,
refer to the Maintenance chapter and see
Authorised Dealer / Service center for the
action required to return the motorcycle to a
safe operating condition.
WARNING :
Failure to perform these
checks every day before you ride may
result in serious damage or severe
accident.
What to check Check for
Fuel
Enough fuel for the planned distance of
operation, no leaks in the fuel lines.
Engine Oil
Oil level between upper & lower marks.
Throttle
1. Correct play in the throttle cable (2 to
3 mm)
2. Smooth operation & positive return
of throttle grip to the closed position.
What to check Check for
Steering Lock
Correct operation.
Brakes
1. Correct pedal play (25~30 mm).
2. Brake lining wear indicator within
‘USABLE RANGE’.
3. No dragging.
Drive chain
1. Proper slack (25~35 mm).
2. Adequate lubrication.
Lighting
Operation of all lights.
Horn
Correct functions.
Steering
1. Smoothness.
2. No restriction of movement.
3. Not Loose / Tight.
Clutch
1. Correct lever play. (2 to 3 mm).
2. Smooth operation of lever.
Side and
Return to their fully up position.
Center Stand
Tyres
1. Correct pressure.
2. Adequate tread depth.
3. No cracks or cuts.
Mirrors
Correct position.
Daily Safety Checks
