Bajaj Platina 100 BS VI Supplementary Service Manual Download | Manualshive

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Platina

100KS

BS VI (00

PF25

ZZ)

• Route the harness as shown in photograph.

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Summary of Contents for Platina 100 BS VI

Page 1: ...Supplementary Service Station Manual Platina 100 BS VI Product code Platina 100 ES BS VI CBS PF20 Platina 100 KS BS VI CBS PF25...

Page 2: ...Sr No Parameter 1 Technical Specifications 2 Preventive Maintenance Chart 3 PDI check sheet 4 Torque Value Service Limit 5 Part identification 6 Wiring Harness Routing Index...

Page 3: ...Technical Specifications...

Page 4: ...PM Max Net Torque 8 34 Nm 5500 rpm Ignition system DC Spark plugs Qty 2 Nos Spark plug gap 0 7 0 8 mm Engine Parameter Specification Lubrication Splash type Transmission 4 Speed Gear shifting pattern...

Page 5: ...Tyre Pressure Front 1 75 Kgf cm 25 PSI Rear Solo 2 Kgf cm 28 PSI Rear Pillion 2 25 Kgf cm 32 PSI Fuel Tank Capacity Full 11 Litres Fuel Tank Usable Reserve 1 5 Litres Fuel Tank Un Usable Reserve 0 5...

Page 6: ...Lamp 12V 35W 35W Position Lamp Part of Daytime Running Light DRL Tail Stop Lamp 12V 5 10W Side Indicator icon lamp 12V 10W Neutral Indicator icon lamp 12V 2W Hi Beam Indicator icon lamp 12V 2W Turn S...

Page 7: ...Preventive Maintenance Chart...

Page 8: ...A C A C A C A C A C A C A C A C A C A C A C A 10 Carburettor float chamber cleaning CL CL CL CL CL CL 11 Carburettor rubber duct Sleeve for hard resulting in loose fitment C R C R C R C R C R C R C R...

Page 9: ...p steering bearing Plastic C CL L C CL L C CL L C CL L C CL L C CL L C CL L C CL L Replace if required Use Limaplex grease for lubrication 27 Front fork oil seal C R C R C R C R C R C R C R R C R C R...

Page 10: ...Rear Pillion 2 25 Kgf cm 32 PSI 38 Mirror position joint firmness C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A 39 All fasteners tightness few are C T C T C T C T C T C T C T C T...

Page 11: ...PDI Check sheet...

Page 12: ...l level should be in betn lower upper mark of oil level window 2 Check this point after test ride on road 1 Engine oil filling funnel 2 BGO 10W30 BS VI Compliant Fuel Pipe 1 Pipe Circlip fitting 2 Fue...

Page 13: ...n cap fitment on ve terminal Tyre Pressure Air pressure in Front Rear tyre Check air pressure in both tyres using tyre pressure gauge Front 1 75 Kgf cm 25 PSI Rear Solo 2 Kgf cm 28 PSI Rear Pillion 2...

Page 14: ...rm Shaft 5 2 5 8 Kgf m Rider foot rest 1 8 2 2 Kgf m Engine foundation front 1 8 2 2 Kgf m Engine foundation Rear 2 8 3 2 Kgf m 2 Check Points during after starting the vehicle Switch Operation RH LH...

Page 15: ...ht focus values chart Focus to be checked with rider from a distance of 5 meters Head light Focus display chart with 5m mark 3 Check Points during Test Ride Gear shifting Smooth operation In case of a...

Page 16: ...Torque Values Service Limits...

Page 17: ...1 Guide gear bolt fitted on gear change drum 1 1 1 12 Cap oil filter bolt 1 1 1 13 Inhibitor bolt 1 1 1 Sr No Parameter Torque value Kgf m 14 Oil strainer cap 1 1 1 15 Oil pump mounting screw 0 5 0 7...

Page 18: ...lt 2 5 3 5 15 Front axle nut 4 5 5 5 16 Rear axle nut 5 5 6 5 17 Rear sprocket nut on coupling 3 2 3 8 Sr No Parameter Torque Value Kgf m 18 Rear coupling sleeve nut 6 2 6 8 19 Torque rod nut 2 8 3 2...

Page 19: ...earance 0 035 0 057 0 11 14 Piston Ring end gap Top ring 0 10 0 25 0 5 Sr No Parameter Standard mm Service Limit mm 15 Piston Ring end gap second ring 0 20 0 40 0 65 16 Piston Ring end gap oil ring 0...

Page 20: ...hickness Front 3 9 4 5 2 Rear 3 9 4 5 2 4 Brake drum inside diameter Front 130 130 16 130 75 Rear 110 110 14 110 75 5 Axle run out 0 1 0 2 6 Axial wheel run out 0 8 or Less 2 or Less 7 Radial wheel ru...

Page 21: ...Part Identification for Platina 100 ES BS VI 00PF20ZZ...

Page 22: ...arness Model Platina 100 ES BS VI 00PF27ZZ Platina 100 ES BS VI 00PF20ZZ Part No PF402265 PF402257 Description NA Harness routing is different than Platina 100 ES BS VI 00PF27ZZ Platina 100 KS BS VI 0...

Page 23: ...Part Identification for Platina 100 KS BS VI 00PF25ZZ...

Page 24: ...arness Model Platina 100 KS BS VI 00PF26ZZ Platina 100 KS BS VI 00PF25ZZ Part No PF402267 PF402263 Description NA Harness routing is different than Platina 100 ES BS VI 00PF27ZZ Platina 100 KS BS VI 0...

Page 25: ...Part Identification Common For Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ...

Page 26: ...00 ES BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK122021 PF122025 Description Spring on Spring type With canister Spri...

Page 27: ...S BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No LH JL161014 RH DS191033 LH PF161010 RH PF161012 Description With threading...

Page 28: ...00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No LH JK151018 RH Assembly JK151019 LH PF161005 RH Assembly PF161007 Description NA Design is different than Plati...

Page 29: ...27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Part No Clutch cable PA161209 Front brake cable JK161215 Clutch cable PF161226 Front brake cable PF161234...

Page 30: ...g Light DRL unit Model Platina 100 ES BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph NA Part No NA JK401025 Description NA With sep...

Page 31: ...tina 100 ES BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No PF401022 JK401023 Description With integrated DRL Unit Without i...

Page 32: ...BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK181265 JK181256 Description Without provision for DRL unit fitment With pr...

Page 33: ...0PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK401028 INDICATOR FRONT LH REAR RH JK401029 INDICATOR FRONT RH REAR LH Front LH DJ201208 Front RH DJ201209 Rear LH DJ201206 Rear RH DJ201207 D...

Page 34: ...BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK181277 PF181264 Description NA Design is different than Platina 100 ES BS...

Page 35: ...ES BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK181279 PF181237 Description NA Design is different than Platina 100 ES...

Page 36: ...VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK181267 JK181247 Description NA Design is different than Platina 100 ES BS VI...

Page 37: ...BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK181278 JK181246 Description NA Design is different than Platina 100 ES BS...

Page 38: ...00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK401027 DZ201016 Description NA Design is different than Platina 100 ES BS VI 00...

Page 39: ...VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK191006 PF191011 Description NA Design is different than Platina 100 ES BS VI...

Page 40: ...I 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK231206 PF231206 Description NA Design is different than Platina 100 ES BS VI 0...

Page 41: ...itch LH Model Platina 100 ES BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph Part No JK401410 JB401400 Description Length 650 mm Len...

Page 42: ...and Guard Model Platina 100 ES BS VI 00PF27ZZ Platina 100 KS BS VI 00PF26ZZ Platina 100 ES BS VI 00PF20ZZ Platina 100 KS BS VI 00PF25ZZ Photograph NA Part No Refer SPC NA Description With hand guard N...

Page 43: ...Wiring Harness Routing...

Page 44: ...Platina 100ES BS VI 00PF20ZZ Top Side LH Side...

Page 45: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Page 46: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Page 47: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Page 48: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Page 49: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Page 50: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Page 51: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Page 52: ...Route the harness as shown in photograph Platina 100ES BS VI 00PF20ZZ...

Page 53: ...Platina 100KS BS VI 00PF25ZZ Top Side LH Side...

Page 54: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Page 55: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Page 56: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Page 57: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Page 58: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Page 59: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Page 60: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Page 61: ...Platina 100KS BS VI 00PF25ZZ Route the harness as shown in photograph...

Page 62: ...0 7 10 3 Pick Up Coil 215 20 4 DC Charging Voltage 14 5 0 1V 5 DC Charging Current 8 3A 0 5 4000 RPM 6 Horn 12V 2A 7 Throttle Position Sensor Input voltage 5 V 0 1 Output voltage WOT 4 7 V 8 H T Coil...

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