Bajaj Platina 100 BS VI, Supplementary Service Manual

Page: 19 / 62

Service Limit - Engine
Sr. No Parameter Standard (mm) Service Limit (mm)
1
Engine compression
pressure
12 - 13 Kgf/cm² Min 9.5 Kgf/cm²
2
Valve tappet clearance
IN / EX
In - 0.05 Ex - 0.1 Not Applicable
3
Rocker arm shaft
diameter
7.99 - 8 7.98
4
Cam sprocket root
diameter
59.91 - 60.11 Not Applicable
5
Cam lobe height
(Exhaust)
29.1 29.05
6 Cam lobe height (intake) 29.06 29.01
7 Valve spring free length 41.52 40.5
8
Valve stem diameter
intake
4.96 - 4.98 4.95
9
Valve stem diameter
exhaust
4.94 - 4.96 4.93
10 Valve stem bent 0.01 >0.01 replace
11 Cylinder head warp 0.03 0.05
12
Cam chain 20 links
length
127 - 127.28 127.82
13
Cylinder - piston
clearance
0.035 - 0.057 0.11
14
Piston Ring end gap
(Top ring)
0.10 - 0.25 0.5
Sr. No Parameter Standard (mm) Service Limit (mm)
15
Piston Ring end
gap (second ring)
0.20 - 0.40 0.65
16
Piston Ring end
gap (oil ring)
0.20 - 0.70 1
17
Clutch assembly
part number
PF551430 PF551413 PF551430 PF551413
18
Clutch spring free
length
26.7 39.3 25.7 38.3
19
Friction plate
thickness
2.95 - 3.05 2.92 - 3.08 2.75 2.72
20
Steel plate
thickness
1.6 - 1.7 1.9 - 2 1.55 1.85
21 Friction plate warp 0.1 Not Applicable
22 Steel plate warp 0.1 0.2
23
Gear shift fork
guide pin diameter
4.45 - 4.49 4.4
24
Gear shift drum
groove width
4.55 - 4.7 4.75
25 Crankshaft runout 0.02 0.05
26
Connecting rod
side (axial)
clearance
0.1 - 0.35 0.6
27 Cam lobe width 8.9 - 9.1 Not Applicable
28
Shaft fork shift
outer diameter
9.97 - 9.98 9.96
29
Fork shift inner
diameter
10 - 10.02 10.03