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Periodic  Maintenance  &  Lubrication  Chart 

31

Recommended frequency - Service interval & Kms

Remarks

64500

65000

59500

60000

54500

55000

49500

50000

44500

45000

39500

40000

34500

35000

69500

70000

74500

75000

14th

13th

12th

11th

10th

9th

8th

15th

16th

During 1st free service use OKS spray for chain cleaning without 
removing chain from vehicle.During other services clean chain with 
SAE 90 oil ration of 50:50 & lubricate by SAE 90 
oil.(Customer to use OKS chain lub spray at every 500 kms)

C,T

CL,L,A

C,T

CL,L,A

C,T

CL,L,A

C,T

CL,L,A

C,T

CL,L,A

C,T

CL,L,A

C,T

CL,L,A

C,T

CL,L,A

C,T

CL,L,A

Use recommended AP grease.

Replace if required.  Use Limaplex grease for 
lubrication

Replace DOT 4 brake oil and oil seal + Dust seal in 
pair at every 30000 Kms

C,R

C,CL,L

C,R

C,R

C,CL,L

C,R

C,R

C,CL,L

R

C,R

C,CL,L

C,R

C,R

C,L

C,L

C,A

C,A

C,A

C,A

C,A

C,A

C,A

C,A

C,A

Replace at every 15000 Kms

C,R

C,R

R

C,R

C,R

R

C,R

C,R

R

Lubricate NRB at every 40,000 kms
Use AP grease.

L

C

C

C

C

C

C

C

C

C

Applicable for Avenger 220 Cruise.

C,T

C,T

C,T

C,T

C,T

C,T

C,T

C,T

C,T

Summary of Contents for AVENGER 220 CRUISE

Page 1: ......

Page 2: ......

Page 3: ...Paid services We earnestly advise you to avail all these services at any of our Vehicle Dealers or Authorised Service Dealers ASD as per the schedule contained in this booklet They are well equipped w...

Page 4: ...7 22 Warranty Scope Limit 38 23 Battery Warranty Card 41 Notice The description and illustration in this booklet are not to be taken as binding on the manufacturers The essential features of the type...

Page 5: ...Lubrication Wet sump forced Cooling System Oil cooled Starting Aid Electric Starter Brakes Front Brake Disc Brake Rear Brake Drum Brake Avenger 220 BS VI Parameter Avenger 220 BS VI Parameter Fuel Tan...

Page 6: ...cator LCD ABS Indicator LED Service Reminder LCD Side Stand Indicator LCD Malfunction Indicator LED Horn 12V DC Kerb Weight Cruise 163 Kg Gross Weight Cruise 313 Kg Note All dimensions are under UNLAD...

Page 7: ...ycle They are the unique alpha numeric codes to identify your particular vehicle from others of the same model and type Frame Number Location On LH Side of Steering Tube Alpha Numeric 17 Digits Engine...

Page 8: ...Fuel Tank Cap Rear Shock Absorber Grab Handle Pillion Back Rest Digital Speedometer Headlamp with DRL Pillion Foot Rest Brake Pedal Disc Brake Engine oil cooler Number Plate Lamp Note Vehicle image i...

Page 9: ...met Lock It is located below seat cowl RH side to lock the helmet strap Steering Lock To lock the steering Turn the handle bar to the left Slide to open lock cover clockwise Insert key in lock Turn th...

Page 10: ...cloth immediately There is no fuel cock Always maintain min 3 Liter petrol in fuel tank Do not rev engine in standstill condition Don t use adulterated fuel or fuel additives as it will result in rus...

Page 11: ...mer for Service Due it glows if ODO reading reaches 450 Km 4450 Km 9450 Km 14450 Km so on after every 5000 Km Icon will continue to glow till it is reset This icon is to be reset after service is carr...

Page 12: ...ed should be zero Clock Service Reminder Trip Meter 1 2 3 4 5 6 Press mode set push button together for more than 2 sec Press mode button for less than 1 sec Press Mode button continuously Press Set b...

Page 13: ...can be selected with the dipper switch High Beam Low beam B Turn Signal Switch When the turn signal switch is turned to Left or Right the corresponding turn signals flash on and off To stop blinking...

Page 14: ...Running Light Feature Day Time Running light is provided inside headlamp Day Time running light gets ON High intensity when ignition switch turned to ON position After headlight is turned to ON positi...

Page 15: ...ve Otherwise the lugs may break A C B D E F Fitment of Side Cover RH Match Side Cover rear bullet D with bracket E located on chassis slide toward front Match Side Cover front bullet with slot F press...

Page 16: ...tes battery is in low charged condition show the vehicle to authorised BAL dealer CAUTION Remove cover as described above Otherwise the lugs may break Tool Kit Location Tool kit is located in tool kit...

Page 17: ...ing span adjustment of mirror Before riding motorcycle be sure to check following items Please give proper importance to these checks and perform all of them before riding motorcycle If any irregulari...

Page 18: ...kout switch The starter switch will operate only when transmission is in neutral or clutch lever depressed Moving Off Check that Center Side stand is up st Depress clutch lever Shift into 1 gear Open...

Page 19: ...skid When cornering use brakes judiciously do not de clutch Reduce your speed before you get into the corner For emergency braking disregard downshifting and concentrate on applying brakes as hard as...

Page 20: ...un the engine for a minute at idle speed to give the oil a chance to workup into the engine How to Ride Your Bike 16 Kms 1st 2nd 3rd 4th 5th 0 1000 10 20 30 35 45 1000 2000 15 30 40 45 55 Stopping the...

Page 21: ...od Fill way tank full up to small mouth brim Run the bike for say 100 km Fill the tank full again in same fuel filling station probably with same fuel dispenser Divide kilometer run fuel quantity fill...

Page 22: ...rly wrap up loose clothes while driving or riding to avoid entangling in wheel or other objects on road Always concentrate on riding for safety Safe Riding Tips Always wear Helmet while driving or rid...

Page 23: ...life of critical engine components For details refer periodic maintenance chart Do not reuse drained oil 19 A Oil filler hole B Oil level gauge B A C D Recommended Engine Oil Always insist on Bajaj D...

Page 24: ...to be stored for more than 2 weeks disconnect battery to avoids self discharge Environment care must be taken to dispose off the used battery It is always recommended to hand over the same to the Aut...

Page 25: ...cm 25PSI Cruise Tube Tyre 21 A v e n g e r 220 Street Tubeless Tyre CAUTION The walls of the tyres in contact with the wheel rim seals air should not be damaged in any way during fitment removal of t...

Page 26: ...Information Always maintain a safe distance between you and objects ahead Vehicle speeds should always be reduced during extreme road conditions The braking distance for motorcycle equipped with an a...

Page 27: ...n or dish washing detergent solution for cleaning 1 spoon in bucket Remove foreign substances like insect remains road debris using a soft brush Use microfiber cleaning cloths Ex Muslin cloth for pain...

Page 28: ...ning Drive Chain Lubrication 24 Method of O ring Chain Lubrication Park vehicle perpendicular to the ground on level surface Clean the chain by using lint free cloth If excessive mud slush found appro...

Page 29: ...your Customer ID to Dealer ASD workshop When you are at Dealership ASD workshop for Free Service you will receive the Unique Coupon Number UCN through SMS in your mobile Please inform the UCN to Deal...

Page 30: ...ine oil Bajaj DTSI 10000 oil Oil strainer Centrifugal oil lter Air cleaner element air filter cover O ring Drain tube cleaning In line fuel filter Inline fuel filter nylon hoses with quick connector T...

Page 31: ...of oil change Replace clutch cover gasket Clean body centrifugal filter at 1st free service at 20 000 Kms Replace Air filter element at every 15 000 kms Replace air filter cover O ring along with air...

Page 32: ...R C R C R 14 15 16 17 19 Engine foundation silent bushes for cracks Silencer drain hole cleaning Wiring harness connections routine Conduit PVC sleeve inspection HT coil connections Primary and Secon...

Page 33: ...C R C R C R Replace if required C R C R C R C R C R C R C R C R C R Replace if required Damaged conduit PVC sleeves protection by applying electrical tape film Apply petroleum jelly on battery termin...

Page 34: ...Replace if required C CL L A C C C C C C CL L A CL L A CL L ACL L A CL L A CL L A CL L A C 26 27 Steering stem bearing Cap steering bearing Plastic Front fork oil seals C CL L C R C R C CL L C R C R...

Page 35: ...by SAE 90 oil Customer to use OKS chain lub spray at every 500 kms C T CL L A C T CL L A C T CL L A C T CL L A C T CL L A C T CL L A C T CL L A C T CL L A C T CL L A UserecommendedAPgrease Replace if...

Page 36: ...A R C A R C A R C A R C A R C A R R C A R Rear sprocket fasteners for looseness 33 C T C T C T C T C T 34 Rear wheel rubber shock dampers for excess play C R C R C R C R Fairing windshield well nuts f...

Page 37: ...brake oil Master Caliper seals at every 30000 Kms Use model wise torque values C T C T C T C T Replace rear wheel rubber shock damper if required C R C R C R C R Replace if rubber found hard C R C R...

Page 38: ...C A C A C T C A C A C T C A C A C T 42 C A C A C T 29500 30000 24500 25000 19500 20000 14500 15000 9500 10000 4500 5000 500 750 7th 6th 5th 4th 3rd Free 2nd Free 1st Free More frequent cleaning may be...

Page 39: ...Kms Remarks Ensure model wise tyre air pressure Use model wise torque values C A C A C T C A C A C T C A C A C T C A C A C T C A C A C T C A C A C T C A C A C T C A C A C T 64500 65000 59500 60000 54...

Page 40: ...the vehicle on a box or a stand so that both wheels are raised off the ground Spray oil on all unpainted metal surfaces to prevent rusting Avoid getting oil on rubber parts or brake liners Cover entir...

Page 41: ...Sr No ____________ 3 Set of tools 7 Tyre Fr Make ___________ Sr No ____________ 4 First Aid Kit Rr Make ___________ Sr No ____________ The Vehicle has been delivered to my satisfaction I have underst...

Page 42: ...em directly by the customer Bajaj Auto Limited shall not be Liable to replace them though their dealer however Bajaj Dealers will provide full assistance in referring such claims with respective manuf...

Page 43: ...tory periodic parts such as air filter oil filter etc as per periodic maintenance schedule Part C Further this warranty is NOT applicable to 1 Normal maintenance operations like brake clutch adjustmen...

Page 44: ...its performance and reliability 12 Vehicles which are not being serviced at recommended dealers as per the service schedule described or which have not been operated or maintained in accordance with...

Page 45: ...AND ADDRESS TYPE OF VEHICLE REG NO FRAME NO ENGINE NO Code For Remarks LL Low electrolyte level AE Electrical system needs attention IR Insufficient running of vehicle CB Cover broken BC Broken Contai...

Page 46: ...f claim ________________________________________________Battery Type _______________ Serial No __________________________________________________Date of Fitment ______________ TO BE FILLED IN BY BATTE...

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