Bajaj Auto Pulsar RS 200 Page 35 Owner'S Manual Download

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Periodic Maintenance & Lubrication Chart

RECOMMENDED FREQUENCY

Service

Sr.

No.

Operation

500

750

4500

5000

9500

10000

Kms

Remarks

9. Valve tappet clearance

C, A

Check & adjust at every

20,000 kms.

10. Sealed drive chain cleaning &

CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A Customer to apply OKS

lubrication

chain lub spray at every

500 Kms.

11. Air filter drain tube

Clean at every

20000 kms.

12. Silencer drain hole cleaning

13. End chamber tail pipe cleaning

End chamber to be

cleaned using brush.

14. Brake pedal pivot pin

C,L,R

C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R Use recommended

AP grease.

15. Brake lining or pad -

C,R

Replace brake shoes/pad

Check wear indicator

at every 15000 Kms.

16. Brake fluid level - top up / replace

C,A,R

C,A

Use recommended

brake fluid (DOT4)

17. Disc brake assly -- Check functionality,

leakage or any other damage.

Every

5000 Km after

Previous Service

1 Free

2 Free

3 Free



Tick in the box

after replacing the periodic parts.

Summary of Contents for Pulsar RS 200

Page 1: ...rvices which includes 3 free services and subsequent paid services as per the schedule contained in this booklet We earnestly advise you to avail all these services at any of our Bajaj Dealers who are well equipped with all necessary facilities genuine parts oil and trained manpower to ensure the best care for your Pulsar Your Pulsar RS 200 comes with a warranty of 2 Years or 30 000 Kms whichever ...

Page 2: ...ntial hazard or injury to you or other persons to the vehicle can happen if advice provided is not followed Description 1 Technical Specifications 1 2 Identification Data 3 3 Location of Parts 4 4 Steering cum Ignition lock 5 5 Fuel Tank Cap 6 6 Speedometer Details 7 7 Speedometer Setting 10 8 Control Switches 12 9 Pillion Seat Tool kit 14 10 Rider Seat Battery 15 11 Fitment of Rider Pillion Seat ...

Page 3: ...mm Lubrication Wet sump forced Transmission 6 speed constant mesh Gear Shifting Pattern 1 Down 5 Up Engine Cooling Liquid cooled Starting Aid Electric starter Front Rear Brake Disc Brake Fuel Tank Capacity Full 13 liters Dimensions Length 1999 mm Width 765 mm Height m 1114 m Wheelbase 1345 mm Ground clearance 157 mm Tyre Size Front 100 80 17 52P Tubeless Rear 130 70 17 62P Tubeless Tyre Pressure 2...

Page 4: ...lectrical System 12 Volts DC Head Lamp Twin Projector 55W Low Beam 65W High Beam Position Lamp LED Tail Stop Lamp LED Side Indicator lamp LED 4 nos Neutral Indicator LED Green Hi Beam Indicator LED Blue Turn Signal Indicator LED Green Speedometer Back Light LCD Blue Fuel Level Indicator LCD Bar Low Oil Pr Indicator LED Red Mulfunction Indicator LED Amber Coolant Temp Indicator LED Red Low Battery ...

Page 5: ...ycle They are the unique alpha numeric codes to identify your particular vehicle from others of the same model and type Frame Number Location On Seal Lock Mounting Bracket Alpha Numeric 17 Digits Engine Number Location On LH Side Crankcase Near Gear Change Lever Alpha Numeric 11 Digits 3 ...

Page 6: ... Grab Handle Pillion Seat Rider Seat Rear Disc Brake Rear Brake Pedal Engine Oil Level Inspection Window Front Brake Lever LED Tail Lamp Nitrox Rear Shock Absorber Front Disc Brake Digital Speedometer Front Fork Head Lamp ...

Page 7: ...Steering locking on handle position left hand side only To Unlock the Steering Insert the key in steering cum ignition lock Push Rotate it clockwise to OFF or ON position Key A common key is used for Steering cum Ignition lock Fuel tank cap Rear Seat Steering cum Ignition Lock It has three positions LOCK Steering locked Ignition OFF OFF Steering unlock Ignition OFF ON Steering unlock Ignition ON 5...

Page 8: ... it clockwise and lift fuel tank cap To lock the Fuel Tank Cap insert the key in the lock and turn it clockwise and press fuel tank cap Click sound ensures cap is fully locked Precaution Dont attach metallic Key chain as it may damage paint of petrol tank cover Fuel Tank Cap Fuel Tank Cap 6 ...

Page 9: ...Speedometer Details 7 2 3 4 5 6 7 8 9 10 11 1 13 14 16 17 18 19 20 21 12 S M 15 ...

Page 10: ... glows when 0 engine coolant Temperature is more than 110 centigrade 9 Low Battery Indicator It indicates battery needs charging 10 Bajaj Logo Bajaj logo flying B glows 11 Mode Button Mode button used for changing the mode while selecting setting Trip1 Trip2 ODO Clock Service reminder 12 Set Button Set button used for setting Clock Service reminder 13 Engine Rev Indicator It blinks when engine RPM...

Page 11: ...t Temperature Indicator Low Battery Indicator Low Oil Pressure Mulfunction Indicator ABS Instructions Incase Malfunction indicator ABS indicator gets ON during vehicle running bring the vehicle to nearest BAL dealership for inspection repair ABS System Always maintain a safe distance between you and objects ahead Vehicle speeds should always be reduced during extreme road conditions The braking di...

Page 12: ...IP2 Selected TRIP1 TRIP2 will reset Other TRIP mode will continue updating 2 Speedometer Setting 10 2 Service Reminder Reset Wrench symbol glows when ODO meter reading reached to set Kms Service reminder icon TRIP 1 TRIP 2 This icon will glow at 1st 450 Kms 2nd 4450 Kms 3rd 9450 Kms 4th 14450 Kms subsequently at each 5000 Kms Note Bring the motorcycle at authorised BAL dealership for re setting th...

Page 13: ...utton for less than 1 sec Press set button for less than 1 sec Press mode set button together for more than 2 sec Clock set mode is selected no editing is carried out for more than 5 sec stops blinking Digits starts blinking Hour digits will increase Minutes digits will increase Set value will be saved Exit clock setting mode Digits stop blinking start blinking Auto exit without saving set value I...

Page 14: ...ed to give signal to vehicles coming from opposite side while overtaking Left Handle Bar Switches A Hi Lo Beam Switch Head lamp projector Low or High beam can selected B Turn Signal Switch When the turn signal knob is pushed to Left or Right respective indicator will start blinking To stop blinking push the knob in release 12 C B D ...

Page 15: ...pressing In addition to above Pass Switch Hi beam will get ON Ignition switch ON Engine Running Speedometer lamp Tail lamp Number Plate Lamp Pilot Lamp Control Switches Illumination will get ON in addition to above projector lamp will get on as given below E E Starter Button Starter button operates the electric starter It is recommended to start the engine with the transmission in neutral Vehicle ...

Page 16: ...w the Pillion seat First Aid Kit Location It is located on LH side of Seat Cowl below the Pillion seat Removal of Pillion Seat Insert Key into lock A Turn the key clock wise Lift front end of Rear seat Pull Pillion seat toward front side Take out Pillion seat 14 Tool Kit First Aid Kit ...

Page 17: ... Seat Battery Battery It is located below Rider seat Removal of Rider Seat First remove Pillion seat Remove Rider seat mounting bolts B Pull backward rear end of Rider seat Take out Rider seat B B 15 Battery ...

Page 18: ...eat rear brackets C with the holes D provided on chassis Tighten the bolts E Fitment of Pillion Seat First make sure Rider seat is fitted properly Ensure Tool kit is located properly Place Pillion seat on fitment location Match the bracket of Pillion seat H with Hook I Insert lock rod F of seat into hook G Press front portion of seat E 16 H I F G F H G I ...

Page 19: ...justment of mirror Before riding motorcycle be sure to check following items Please give proper importance to these checks and perform all of them before riding motorcycle If any irregularities are found during these checks refer to the Maintenance chapter see your dealer for the action required to return the motorcycle to a safe operating condition Warning Failure to perform these checks every da...

Page 20: ...ch lever st Shift into 1 gear Open the throttle and release the clutch lever slowly and simultaneously As the clutch starts to engage open the throttle a little more giving the engine just enough rpm to keep it from stalling Caution Do not operate the starter continuously for more than 5 seconds otherwise battery would get discharged Note Incase of battery discharged condition vehicle will start b...

Page 21: ... into neutral Bring the vehicle to complete stop Turn the ignition switch off th th From 5 to 4 Gear th th From 6 to 5 Gear th rd From 4 to 3 Gear rd nd From 3 to 2 Gear nd st From 2 to 1 Gear 45 km h 54 km h 35 km h 25 km h 15 km h How to Ride Your Bike Warning When shifting down to lower gear do not shift at such high speed that engine rpm jumps excessively This may cause engine damage rear whee...

Page 22: ...able Do not race the engine excessively Do not start moving or race the engine immediately after starting Run the engine for a minute at idle speed to give the oil a chance to workup into the engine Kms 1st 2nd 3rd 4th 5th 6th 0 1000 10 18 24 33 40 48 1000 2000 16 24 30 38 46 54 How to Ride Your Bike 20 Whenever vehicle is fallen down remove plug of Y connecter drain tube drain out accumulated pet...

Page 23: ...ileage is by following the full tank to full tank method Fill way tank full up to small mouth brim Run the bike for say 100 km Fill the tank full again in same fuel filling station probably with same fuel dispenser Divide kilometer run fuel quantity filled Ensure following maintenance points to get optimum performance from your bike Fuel Check fuel lines connections for leakage Spark Plugs Inspect...

Page 24: ...dic maintenance chart Do not apply direct water jet on painted electrical electronic parts Do not obstruct engine cooling by adding mud protection sheet from front Safe Riding Tips Always wear Helmet while driving or riding Your helmet should conform to appropriate Indian standards Read thoroughly the instructions given in this manual and follow them carefully Avoid unnecessary accessories for the...

Page 25: ...e overhaul 1400 ml Recommended Engine Oil Always insist on Bajaj Genuine Engine Oil for optimum engine performance warranty benefits It is a specially formulated oil for vehicles with DTS i engines Model Recommended Grade Engine oil Pulsar Bajaj DTS i SAE 20W50 API RS 200 10000 SL or JASO MA st Engine oil replacement frequency 1 service then every 10 000 Km Engine oil level top up frequency Every ...

Page 26: ...motorcycle is fitted with imported tyres compliance to respective indian standard central motor vehicle rules has been ensured Pulsar RS 200 Front 25 PSI Rear Solo 28 PSI Rear with Pillion 32 PSI 24 Tubeless Tyre The main advantage of tubeless tyres is in case of puncture the rate of air leak is very slow hence customer can easily drive the vehicle upto nearest puncture repair shop for removing pu...

Page 27: ...ate of purchase of vehicle How to keep battery healthy Switch Off ignition when engine is not running Get battery checked charged during periodic services Do not press starter button for more than 5 sec After 3 successive cranking wait for 15 20 sec for battery to recover Do not add extra electrical accessories such as Remote Bigger Horn Musical brake light etc This will reduce life of battery may...

Page 28: ...d back into the cooling system Cooling fan is provided for cooling of coolant circulated through radiator fins Warning During operation the coolant gets very hot is under pressure In case of scalding rinse immediately with lukewarm water Do not remove radiator cap radiator hose or other cooling system components when the engine is hot Allow the engine cooling system to cool down A Radiator Assembl...

Page 29: ...oolant out of the reach of children 27 Coolant Specifications Use antifreeze ready to use Bajaj Koolex coolant only Total coolant quantity 1000 ml 750 780 ml in radiator 220 230 ml expansion tank Coolant Top up Park vehicle perpendicular to the ground on level surface by using side stand Check coolant level in engine cold condition only Ensure coolant level is between Min Max mark Always top up co...

Page 30: ... by bending outer electrode carefully Spark Plug Gap 0 7 to 0 9 mm Spark Plug 2 Nos BOSCH UR6CE LH A RH B 1 No BOSCH YR5NEO Center C 0 7 to 0 9 mm Drive Chain Slackness Chain slackness will have to be adjusted whenever required Std Chain slackness 15 25 mm Marking on chain adjusters should be identically positioned on both sides 28 C A ...

Page 31: ...g Chain Lubrication Put vehicle on side stand tilt the vehicle to make rear wheel free Clean the chain by using lint free cloth If excessive mud slush found approach Bajaj dealer for proper cleaning Shake the can vigorously by holding vertically upright till the noise of steel ball inside heard uniformly Hold spray can at the back of rear sprocket with extension tube nose at 5 10 cm Rotate the whe...

Page 32: ...racket To check the brake fluid level Park the vehicle perpendicular to the ground on level surface with handle bar in straight ahead condition Always ensure that brake fluid level is above MIN mark given on inspection Window Incase of level drop use only DOT 4 brake fluid from sealed container for top up replacement Front Brake Fluid Reservoir Rear Brake Fluid Reservoir ...

Page 33: ... Customer ID to Dealer ASC workshop When you are at Dealership ASC workshop for Free Service you will receive the Unique Coupon Number UCN through SMS in your mobile Please inform the UCN to Dealer ASC at the time of Free Service Availing all Free Paid Services replacing mandatory periodic parts engine oil will entitle warranty eligibility Service 1st Free Service 500 750 2nd Free Service 4500 500...

Page 34: ... oil C R R Top up R Top up R Top up R BGO DTSi 20W50 3 Engine oil filter R R R R 4 Oil strainer CL CL CL CL CL Oil strainer cleaning at the time of oil change 5 Spark plug CL C A CL A C A at 20 000 Kms Replace after 40 000 Kms 6 Air cleaner element R R Replace after every 20 000 kms Cleaning not required 7 In line fuel filter R R Replace after every 20 000 Kms 8 Fuel pipe C R C R Replace if requir...

Page 35: ...drain hole cleaning CL CL CL CL CL CL CL 13 End chamber tail pipe cleaning CL CL CL CL CL CL CL End chamber to be cleaned using brush 14 Brake pedal pivot pin C L R C C L R C L R C L R C L R C L R C L R Use recommended AP grease 15 Brake lining or pad C R C R C R C R R C R C R R Replace brake shoes pad Check wear indicator at every 15000 Kms 16 Brake fluid level top up replace C A R C A R Use reco...

Page 36: ... A C A 21 Ignition switch barrel cleaning C CL C CL C CL C CL C CL C CL C CL C CL Use recommended handle bar control switches WD40 spray contacts cleaning 22 Steering stem bearing C CL C CL C CL C CL Check replace if Cap steering bearing Plastic L R L R L R L R damaged Use HP Lithon RR3 grease for lubrication 23 Side stand pin CL L CL L CL L CL L Use recommended AP grease 24 All fasteners tightnes...

Page 37: ...lace if cut damaged leakage or any other damage 30 EVAP drain tube cleaning CL CL CL CL CL CL CL CL As applicable to model More frequent cleaning may be required while driving in dusty environment C Check A Adjust CL Clean R Replace T Tighten L Lubricate Note Periodic parts Oil Coolant Filters All types of greases Cleaning agents Cables Wear tear parts Rubber O rings oil seals pipes Gaskets to be ...

Page 38: ...faces to prevent rusting Avoid getting oil on rubber parts or brake liners Cover entire vehicle neatly Make sure that storage area is well ventilated free from any source of flames or spark Fill 10 excess air pressure in both wheels Do not apply oil on front brake disc to prevent rusting If the front brake disc rusts during storage do not attempt to clean it with soap water The rust will go off au...

Page 39: ...____ Sr No ____________ 3 Set of tools 7 Tyre Fr Make ___________ Sr No ____________ 4 First Aid Kit Rr Make ___________ Sr No ____________ The Vehicle has been delivered to my satisfaction I have understood all terms and conditions of warranty service schedules maintenance tips and shall abide by them Customer s Signature To be filled in by the dealer Imp Do not detach this page from Owner s Manu...

Page 40: ...e date of purchase as applicable and should be claimed on them directly by the customer Bajaj Auto Limited shall not be Liable to replace them though their dealer will give full assistance in preferring such claims Bajaj Auto Limited undertake no liability in the matter of consequential loss or damage caused due to the failure of the parts Delay if any at the repairing workshop in carrying out rep...

Page 41: ...5000 kms 6 Replacing mandatory periodic parts such as air filter oil filter etc as per periodic maintenance schedule Part C Further this warranty is NOT applicable to 1 Normal maintenance operations like brake clutch adjustments cleaning of fuel system engine tune up or such other adjustments 2 Parts subjected to normal wear tear like Clutch Plates Brake Shoes Chain Sprockets Fork Oil Seal Spark P...

Page 42: ...he Bajaj Auto Limited affects its performance and reliability 12 Vehicles which are not being serviced at recommended dealers as per the service schedule described or which have not been operated or maintained in accordance with the instructions maintained in the Owner s Manual 13 Vehicles used for any competition or race and or for attempting to set up any kind of record 14 Any failure arising du...

Page 43: ... DATE NAME OF OWNER AND ADDRESS TYPE OF VEHICLE REG NO FRAME NO ENGINE NO Code For Remarks LL Low electrolyte level AE Electrical system needs attention IR Insufficient running of vehicle CB Cover broken BC Broken Container PM Poor maintenance BA Battery abused Note Customer should insist that Service Record must be filled by respective authorised battery dealer as proof of specified maintenance f...

Page 44: ...e of claim ________________________________________________Battery Type _______________ Serial No __________________________________________________Date of Fitment ______________ TO BE FILLED IN BY BATTERY DEALERS DISTRIBUTORS IN CASE OF CLAIM Claim Accepted Claim Rejected Failure Mode Please tick as applicable Loose connection Overcharge Undercharge Internal Short Reverse Charge Plate Shedding Hi...

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