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39

Periodic  Maintenance  &  Lubrication  Chart 

  38.  Coolant  level  in  expansion  tank** 

C,A 

C,A 

C,A 

C,A 

C,A 

C,A 

C,A 

C,A 

Use  recommended

 

 

 

 

 

 

 

 

 

 

 

'Ready  to  use  coolant'. 

  39.  Coolant  hose  damage/clamps/leakage** 

 

C

  40.  Radiator  fins** 

 

C

  41.  Spoke  tightening**-Front  &  Rear 

C,T 

C,T 

C,T 

C,T 

C,T 

C,T 

C,T 

C,T

  42.  Front  fork  dust  seal  &  Rubber  bellow 

CL 

 

CL 

CL 

CL 

CL 

CL 

CL

  43.  SAI,  EVAP  hoses  -  Check  functionality, 

C,R 

C,R 

C,R 

C,R 

C,R 

C,R 

C,R 

C,R 

Replace  if  cut  /  damaged

 

 

leakage  or  any  other  damage**

  44.  EVAP  drain  tube  cleaning** 

CL 

CL 

CL 

CL 

CL 

CL 

CL 

CL

**  As  applicable  to  model
*** More  frequent  cleaning  may  be  required  while  driving  in  dusty  environment.
C  :  Check,    A  :  Adjust,    CL  :  Clean,    R  :  Replace,    T  :  Tighten,    L  :  Lubricate
Note  :

  Periodic  parts,  Oil,  Coolant,  Filters,  All  types  of  greases,  Cleaning  agents,  Cables,  Wear  &  tear  parts,  Rubber  ‘O’ 

rings  /  oil  seals  /  pipes,  Gaskets   to  be  replaced  as  per  Periodic  Maintenance  and  Lubrication  Chart  are  mandatory  and 
the  same  are  chargeable  to  customer.

RECOMMENDED  FREQUENCY

Servicing

Sr.

No.

Operation

st

1  Free

500

~

750

nd

2  Free

4500

~

5000

rd

3  Free

9500

~

10000

Kms

Subsequent

Every

5000 Km after

Previous Service

 Tick in the box

    

after replacing the periodic parts.

Summary of Contents for Pulsar 200 NS

Page 1: ...ludes 3 free services and subsequent paid services as per the schedule contained in this booklet We earnestly advise you to avail all these services at any of our Bajaj Dealers or Authorised Service C...

Page 2: ...hart 35 26 Non Use Maintenance 40 23 Delivery Certificate 41 24 Warranty Scope Limit 42 25 Battery Warranty Card Notice The description and illustration in this booklet are not to be taken as binding...

Page 3: ...Lubrication Pressurized oil supply Engine Cooling Water cooling Starting Aid Electric starter Front Brake Hydraulic Disc type Rear Brake Hydraulic Disc type Fuel Tank Capacity Full 12 liters Usable R...

Page 4: ...ide Indicator lamp 10W Neutral Indicator Green LED Hi Beam Indicator Blue LED Turn Signal Indicator Green LED Side Stand Indicator LCD Speedometer Illumination LCD Blue Fuel Level Indicator LCD Bar Lo...

Page 5: ...They are the unique alpha numeric codes to identify your particular vehicle from others of the same model and type Frame Number Location For 200 NS On RH Side of Steering Tube Alpha Numeric 17 Digits...

Page 6: ...cle They are the unique alpha numeric codes to identify your particular vehicle from others of the same model and type Frame Number Location For AS 200 Below Pillion Seat Alpha Numeric 17 Digits Engin...

Page 7: ...ion of Parts Front Fork Clutch Lever Fuel Tank Cap Manual Choke Lever Pillion Foot Rest Side Stand Gear Change Lever Digital Speedometer Disc Brake Note Photograph is of Pulsar 200NS LED Tail Lamp 5 O...

Page 8: ...t Rider Seat Rear Disc Brake Radiator Coolant Level Indicator Radiator Expansion Tank Cap Rear Brake Pedal Paper oil Filter Front Brake Lever Rear Number Plate 6 MAX MIN Nitrox Rear Shock Absorber Not...

Page 9: ...on Seat Rider Seat Coolant Level Indicator Radiator Expansion Tank Cap Front Brake Lever Rear Number Plate MAX MIN Nitrox Rear Shock Absorber Rear Disc Brake Radiator Rear Brake Pedal Paper oil Filter...

Page 10: ...n handle position left hand side only To Unlock the Steering To unlock steering insert the key in steering cum ignition lock turn it clockwise to OFF or ON position Key A common key is used for Steeri...

Page 11: ...lap Insert the key in the lock and turn it clockwise and lift fuel tank cap To lock the Fuel Tank Cap insert the key in the lock and turn it clockwise and press fuel tank cap Click sound ensures cap i...

Page 12: ...ator will glow 5 Hi Beam Indicator When Headlight is ON Hi beam is selected with engine running Hi beam indicator will glow 6 Low Battery Indicator It indicates battery needs charging 7 Low Oil Pressu...

Page 13: ...inuously when petrol level in tank reaches reserve level 1 bar or less 11 Engine Rev Indicator It blinks when engine RPM cross 10000 RPM mark Remains continously ON at RPM more than 10500 12 Service R...

Page 14: ...than 15 sec Mode changes from ODO TRIP1 TRIP2 Selected mode TRIP1 TRIP2 will reset Other TRIP mode will continue updating 2 Speedometer Setting 12 2 Service Reminder Reset Wrench symbol glows when ODO...

Page 15: ...ode set button together for more than 2 sec Clock set mode is selected no editing is carried out for more than 5 sec stops blinking Digits starts blinking Hour digits will increases by one Minutes dig...

Page 16: ...It is used to give signal to vehicles coming from opposite side while overtaking 14 Left Handle Bar Switches A Hi Lo Beam Switch Head lamp low or high beam can selected High Beam Low beam B Turn Signa...

Page 17: ...ssing In addition to above Pass Switch Hi beam will get ON Ignition switch ON Engine Running Speedometer lamp Tail lamp Number Plate Lamp Pilot Lamp Control Switches Illumination will get ON in additi...

Page 18: ...straps are provided to hold the tool kit First Aid Kit Location It is kept inside seat cowl RH side Removal of Rear Seat Insert Key into lock A Turn the key clock wise Pull upward front end of Rear se...

Page 19: ...Front Seat Battery Battery It is located below Front seat Removal of Front Seat First remove Rear seat Remove Front seat mounting bolts B Pull backward rear end of Front seat Take out Front seat B 17...

Page 20: ...ch Front seat rear brackets C with the holes provided on chassis Tighten the bolts D Fitment of Rear Seat First make sure Front seat is fitted properly Place Rear seat on fitment location Insert brack...

Page 21: ...le provided on Chassis Take out side cover CAUTION Remove cover as described above Otherwise the lugs may break Fitment of Side Cover LH or RH Match Lug D provided on front portion of Side Cover with...

Page 22: ...justment of mirror Before riding motorcycle be sure to check following items Please give proper importance to these checks and perform all of them before riding motorcycle If any irregularities are fo...

Page 23: ...imultaneously 3 Moving Off Check that side stand is up Depress the clutch lever st Shift into 1 gear Open the throttle and release the clutch lever slowly and simultaneously As the clutch starts to en...

Page 24: ...ard downshifting and concentrate on applying brakes as hard as possible without skidding 5 Stopping the Vehicle Close the throttle completely Shift the transmission into neutral Bring the vehicle to c...

Page 25: ...not exceed following speed limits Always keep the speed below the limits mentioned in the table Do not race the engine excessively Do not start moving or race the engine immediately after starting Run...

Page 26: ...thod Fill way tank full up to small mouth brim Run the bike for say 100 km Fill the tank full again in same fuel filling station probably with same fuel dispenser Divide kilometer run fuel quantity fi...

Page 27: ...pply direct water jet on painted electrical electronic parts Do not obstruct engine cooling by adding mud protection sheet from front Safe Riding Tips Always wear Helmet while driving or riding Your h...

Page 28: ...overhaul 1400 ml Recommended Engine Oil Always insist on Bajaj Genuine Engine Oil for optimum engine performance and warranty benefits It is a specially formulated oil for vehicles with DTS i engines...

Page 29: ...method to remove puncture of tubeless tyre Tyre Pressure Keep appropriate tyre pressure as mentioned below to increase life of the tyre for better fuel consumption Note Incase the motorcycle is fitte...

Page 30: ...the date of purchase of vehicle How to keep battery healthy Switch Off ignition when engine is not running Get battery checked charged during periodic services Do not press starter button for more th...

Page 31: ...excess coolant to flow into compensating tank C When the temperature falls this surplus coolant is sucked back into the cooling system Warning During motorcycle operation the coolant gets very hot is...

Page 32: ...for coolant top up MIN Max Min Coolant Level Inspection Window Coolant Specifications Use antifreeze ready to use Bajaj Koolex coolant only Total coolant quantity 1000 ml 750 780 ml in radiator 220 2...

Page 33: ...trode carefully Spark Plug Gap 0 7 to 0 8 mm Spark Plug 2 Nos RG 6HCC Champion LH A RH B or UR6CC BOSCH 1 No RER6YCA Champion Central C or YR5NEO BOSCH 0 7 to 0 8 mm Drive Chain Slackness Chain slackn...

Page 34: ...ion Park vehicle perpendicular to the ground on level surface as mentioned in page no 21 6 1 Clean the chain by using lint free cloth If excessive mud slush found approach Bajaj Service Center for pro...

Page 35: ...nd on level surface with handle bar in straight ahead condition Always ensure that brake fluid level is above MIN mark given on inspection Window Brake Fluid Replacement Check Adjust brake fluid level...

Page 36: ...Customer ID to Dealer ASC workshop When you are at Dealership ASC workshop for Free Service you will receive the Unique Coupon Number UCN through SMS in your mobile Please inform the UCN to Dealer ASC...

Page 37: ...k Silencer electrical Parts Use caustic free detergent for washing 2 Engine oil Bajaj DTSi 10000 oil C R R Top R Top R Top R BGO DTSi 10W30 for Up Up Up 100cc models BGO DTSi 20W50 for Models above 12...

Page 38: ...3 Carburettor rubber duct C R C R Replace if required 14 Fuel pipe C R C C C R C C R 15 Valve tappet clearance C A C A C A 16 Non Sealed drive chain CL L A CL L A CL L A CL L A CL L A CL L A CL L A CL...

Page 39: ...tor 23 Brake fluid level top up replace C A R C A R Use recommended brake fluid DOT3 DOT4 24 Disc brake assly Check functionality C C C C leakage or any other damage 25 All cables rear brake pedal fre...

Page 40: ...ing stem bearing C CL L R C CL C CL C CL Check replace if Cap steering bearing Plastic L R L R L R Damaged Use HP Lithon RR3 grease for lubrication 32 Main stand side stand pin CL L CL L CL L CL L Use...

Page 41: ...4 EVAP drain tube cleaning CL CL CL CL CL CL CL CL As applicable to model More frequent cleaning may be required while driving in dusty environment C Check A Adjust CL Clean R Replace T Tighten L Lubr...

Page 42: ...tal surfaces to prevent rusting Avoid getting oil on rubber parts or brake liners Cover entire vehicle neatly Make sure that storage area is well ventilated free from any source of flames or spark Fil...

Page 43: ...Sr No ____________ 3 Set of tools 7 Tyre Fr Make ___________ Sr No ____________ 4 First Aid Kit Rr Make ___________ Sr No ____________ The Vehicle has been delivered to my satisfaction I have underst...

Page 44: ...e date of purchase as applicable and should be claimed on them directly by the customer Bajaj Auto Limited shall not be Liable to replace them though their dealer will give full assistance in preferri...

Page 45: ...ne oil level top up at 5000 kms 6 Replacing mandatory periodic parts such as air filter oil filter etc as per periodic maintenance schedule Part C Further this warranty is NOT applicable to 1 Normal m...

Page 46: ...ects its performance and reliability 12 Vehicles which are not being serviced at recommended dealers as per the service schedule described or which have not been operated or maintained in accordance w...

Page 47: ...DATE NAME OF OWNER AND ADDRESS TYPE OF VEHICLE REG NO FRAME NO ENGINE NO Code For Remarks LL Low electrolyte level AE Electrical system needs attention IR Insufficient running of vehicle CB Cover brok...

Page 48: ...____________________________________________________ Date of claim ________________________________________________Battery Type _______________ Serial No ______________________________________________...

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