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14

Running  In 

•  Always  keep  the  speed  below  the  limits 

mentioned  in  the  table.

•  Do  not  race  the  engine  excessively.

•  Do  not  start  moving  or  race  the  engine 

immediately  after  starting.  Run  the  engine 

for  a  minute  at  idle  speed  to  give  the  oil  a 

chance  to  workup  into  the  engine.

•  Do  not  run  at  constant  speed.  Vary  the 

engine  speed.

Fuel  Saving  Tips  :

A  well  maintained  vehicle  and  good  driving  can 
contribute  a  lot  to  the  saving  of  petrol. 
Following  are  a  few  simple  fuel  saving  tips.

Good  Riding  Habits  :

•  Ride  smoothly  and  steadily  at  an  optimum 

driving  speed  of  40  to  45  Km/h.

•  Avoid  harsh  braking.

•  Change  the  gear  judiciously  according  to 

the  speed  &  load  requirement.
•  Don’t  overload  the  vehicle  above  the 

specified  payload.

•  Use  the  accelerator  judiciously.
•  Cut  off  the  engine  if  you  want  to  stop  for 

more  than   two  minutes.

Proper  running-in  is  important  for  the  better  life 

and  trouble  free  performance  of  the  vehicle.
•  During  first  2000  kms  running-in  period  do 

not  exceed  following  speed  limits.

  Kms 

1st 

2nd 

3rd 

4th

  0  -  1000 

15 

30 

45 

55

  1000  -  2000 

20 

40 

60 

75

  Fuel 

Check  fuel  lines  and  connections  for 

leakage.

  Spark  plug 

Inspect  and  clean  spark  plug.  Adjust 

electrode  gap.  Replace  periodically

  Air  filter 

Clean  /  Replace  the  air  filter  element 

periodically.

  Engine  oil 

Check  level.  Use  recommended  grade 

and  quantity.

  Brakes 

Ensure  that  the  brakes  are  not 

dragging  /  binding.

  Clutch 

Ensure  correct  clutch  lever  play.

  Tyre  pressure 

Always  maintain  the  recommended  tyre 

pressure.

  Carburettor 

Clean  and  adjust  the  carburettor. 

Adjust  idling  speed.

Vehicle  Maintenance  (Ensure  Following)

15

Periodic  Maintenance  Information

A  :  Oil  filler  cap

B  :  Oil  level  gauge

C  :  Upper  level

D  :  Lower  level

A

B

C
D

Engine  Oil  :  Check  every  week

•  Always  maintain  engine  oil  level  between 

the  upper  and  lower  mark  provided  on  oil 
window.

•  Replace  the  oil  in  accordance  with  periodic 

maintenance  chart.

Engine  Oil  Level  Checking  :

• Park  the  vehicle  on  level  surface  at  center 

stand  to  check  the  oil  level.

• Check  the  oil  level  through  the  oil  inspection 

gauge  as  shown  in  the  figure.a

  Recommended 

SAE  10W30  API  ‘SL’  /  JASO  ‘MA’ 

                                    OR

  Oil  

SAE  20W40  API   ‘SL’  /  JASO  ‘MA’ 

  Oil  Capacity 

900  ml.

It  is  most  vital  to  adhere  to  recommended  frequency 
of  oil  change  for  the  purpose  of  long  life  of  critical 
engine  components.  For  details  refer  periodic 
maintenance  chart.

Wheel  Puncture
 Use  the  recommended  levers 
while  removing  the  Tyre  / 
Tube  for  puncture  work.  This 
will  avoid  any  damages  to  the 
edges  /  scratches  on  paint  of 
the  wheel.

Oil  Strainer

•  Oil  strainer  is  situated  inside  clutch  cover.

•  Oil  Strainer  should  be  cleaned  periodically  at 

Vehicle  Dealer  /  Authorised  Service  Center.

Summary of Contents for CT100B

Page 1: ... repairs of your CT 100 B In the rare event of going to a local garage always insist on Genuine Bajaj Spares to ensure safety performance and longer life of your vehicle Should you require any additional information please approach Bajaj Dealers If necessary you may also write to selling dealers with relevant details like Registration no Chassis no Engine no Date of purchase Kms run name of sellin...

Page 2: ...g Speed 1300 100 rpm Max Net Power 6 03kW 8 2Ps at 7500 rpm Max Net Torque 8 05 Nm at 4500 rpm Ignition System Digital CDI with twin map ignition Spark Plug Mico UR3AC Champion PRZ9HC Spark Plug Gap 0 6 to 0 7 mm Lubrication Wet sump Forced Transmission 4 speed constant mesh Brake Front Rear Mech expanding shoe Fuel Tank Capacity Full 9 3 litres Reserve 2 2 litres Usable Reserve 1 2 litres Tyre Si...

Page 3: ...or LH RH 2 Control Switch LH 3 Speedo Console 4 Control Switch RH 5 Throttle Grip 6 Indicators LH RH 7 Fuel Tank Cap The Frame and Engine serial numbers are used to register the motorcycle They are the unique alpha numeric codes to identify your particular vehicle from others of the same model and type Engine Number Frame Number 4 5 1 1 2 3 6 6 7 5 ...

Page 4: ...FF ON Steering unlock Ignition ON 2 3 4 5 6 5 Location of Parts Fuel Tank Cap To open the fuel tank cap insert the key in the lock and turn it clockwise and lift fuel tank cap Fuel Tank Cap is locked when pushed back into the place Fuel Tap Fuel tap lever has following positions ON When fuel level is above Reserve position RES When fuel level is below Reserve position OFF When fuel supply is to be...

Page 5: ...ovided on Side cover from hole provided on Frame Slide the Side Cover forward towards the engine from location B to release slot provided on front side of Side cover from bracket with rubber cap provided on Fuel Tank Take out Side cover Similarly Side cover RH can be removed after removing screw D Caution Remove cover as described above otherwise the lugs may break Ignition switch ON Engine OFF Ig...

Page 6: ...H For Side cover RH adopt same procedure and fit the screw D properly Caution Fit cover as described above to ensure proper fitment 8 Location of Parts FRONT BRAKE ADJUSTER Front Brake Adjustment For safe riding the brakes must always be maintained in perfect condition Brake is properly adjusted if The wheel rotates freely when the control lever is in the resting position The braking action starts...

Page 7: ...nto next higher or lower gear Open the throttle and release the clutch lever slowly and simultaneously Warning When shifting down to lower gear do not shift at such a high speed that the engine rpm rises excessively and which may cause the rear wheel to skid 2 3 4 1 N A A Gear Shifting Lever Note When the engine is already warm on 0 hot days Higher than 35 C open the throttle part away instead of ...

Page 8: ...regulations in your states as well as general traffic signs Do not overload your vehicle 13 Safe Riding Tips Daily Safety Checks Familiarise yourself well with starting acceleration and braking of the vehicle When applying the brakes use both the front and rear brakes Applying only one brake may cause the rider to loose control use more of the front than rear judiciously depending on road surface ...

Page 9: ...place the air filter element periodically Engine oil Check level Use recommended grade and quantity Brakes Ensure that the brakes are not dragging binding Clutch Ensure correct clutch lever play Tyre pressure Always maintain the recommended tyre pressure Carburettor Clean and adjust the carburettor Adjust idling speed Vehicle Maintenance Ensure Following 15 Periodic Maintenance Information A Oil f...

Page 10: ...battery It is always recommended to hand over the same to the Authorised battery Bajaj dealer for proper disposal of the same Tool Kit Location It is located inside the Side Cover LH A rubber strap is provided to hold the tool kit It can be used to keep First Aid Kit TOOL KIT 17 Periodic Maintenance Lubrication Chart Servicing RECOMMENDED FREQUENCY Servicing Water Wash Sr No Operation 1st Take car...

Page 11: ...ged C A C A C A C A C A Replace if damaged C A T C A T C A T C A T C A T C A T C A T C T C T C T C T C T C T C T RECOMMENDED FREQUENCY Sr No Operation wiring harness Battery connections routine tie bands clamps tightness Ignition switch barrel cleaning Handle bar control switches contacts cleaning 19 21 24 25 20 23 All cables rear brake pedal free play 22 Use WD40 spray or equivalent C CL C A C A ...

Page 12: ...The correct and careful non use maintenance carried out before storing the vehicle will prevent the vehicle from rusting and from such other non operational damages like fire hazards Clean the entire vehicle thoroughly Empty the fuel from the fuel tank and carburettor float bowl if fuel is left in for a longer time the fuel will break and gummy substance could clog the carburettor Remove the spark...

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