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Bajaj Auto Chetak, Owner'S Manual & Service Records, Page: 27 / 57

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Bajaj Auto Chetak Owner'S Manual & Service Records Download Page 27

Periodic Maintenance Chart

17

15000

12000

9000

6000

3000

1200

300

Service Intervals
Air filter element cleaning
Spark plug

Check and adjust valve clearance
Clean inline fuel filter
Carburetor cleaning/overhaul
Control cables adjustment
Tightening nuts, bolts, fastners

: Cleaning & gap setting
: Replacement

Operation

Recommended Odometer Reading

in miles

Clean & adjust front & rear brakes
Check front & rear shock absorber
Check and adjust steering column

l

Indicates operation to be 

performed.

* To be cleaned more 

frequently in dusty 

areas.

** Must be performed to 

maintain emissions 

warranty.

Summary of Contents for Chetak

Page 1: ...Owner s Manual Service Records...

Page 2: ......

Page 3: ...Notice The description and illustration in this booklet are not to be taken as binding on the manufacturers The essential features of the type described and illustrations herein remaining unaltered B...

Page 4: ......

Page 5: ...Delivery Certificate Customer s Name Address Date Purchased Dealer To be removed retained by dealer To REMOVE TEAR HERE...

Page 6: ...of the owner s manual containing service requirements five service record pages and a warranty statement was given to me along with the vehicle I understand that my warranty claims if any will be con...

Page 7: ...ing column for loose tight l Initial charging of battery Install connect and apply petroleum jelly on terminals l Check and adjust engine idling l Check steering ignition lock luggage box lock seat lo...

Page 8: ...ge the catalyst and make the catalytic converter completely ineffective 2 Never tamper with the catalytic converter which is installed inside the silencer assembly 3 Never turn off the engine when the...

Page 9: ...n your scooter for safe and optimum performance Regular inspection and service is required to maintain your warranty The warranty period for this scooter is 12 months or 6 000 miles whichever comes fi...

Page 10: ...entification Data 1 Technical Specifications 2 Location of Controls and Components 3 General Information 10 Running In 15 Periodic Maintenance Chart 17 Lubrication Chart 18 Changing Tires 19 Safety Re...

Page 11: ...factory to identify the exact model Please cite both of these numbers whenever you are ordering replacement parts The vehicle identification number is used to register your vehicle with the Departmen...

Page 12: ...n PL 7 YC To be used with resistor spark plug cap Lubrication Wet sump forced lubrication Transmission 4 speed gear box Front Rear Brakes Mechanical expanding shoe type Fuel Tank Capacity 1 32 Gal 5 0...

Page 13: ...dometer Rear View Mirrors Handle Bar Speedometer 1 Clutch Lever 2 Mirror LH 3 Speedometer 4 Mirror RH 5 Luggage box lock 6 Fr Brake Lever 7 RH Switch 8 Steering Lock Ignition Switch 9 LH Switch 10 Acc...

Page 14: ...o the left Steering will be locked only when handle bar is in left position With the key in OFF position and turn it to the lock position Take out the key Key Position LOCK OFF ON Function Steering lo...

Page 15: ...fuel level is above 0 26 gal Res When fuel level drops below 0 26 gal Off Fuel supply is cut off Warning Never mix oil in the gasoline To do so can lead to engine failure and subsequent accident with...

Page 16: ...he seat from top A A Tool Box Lock Tool Box Lock It is located as shown in the figure A Key can be removed after locking as well as unlocking the Tool box It is located near the fuel cock lever Choke...

Page 17: ...top engine Left Hand Switch This scooter is equipped with lights that illuminate whenever the ignition is turned on A Turn signal switch Move the knob left or right to activate turn signal Move back t...

Page 18: ...er tire pressure is very important to the handling of your scooter and to your safety Never ride your scooter with tires either over or under inflated See the specifications table on page 12 Failure t...

Page 19: ...Ordinary tap water is not a substitute for distilled water and will shorten the life of the battery Battery Location of Oil Filter and Drain Bolt Oil Filter Cleaning Oil filter is situated inside the...

Page 20: ...from oil filler opening hole and wipe it dry Put the dip stick on oil filler opening take out the dip stick and observe the oil level o n i t There are two marks engraved on it If the level is below...

Page 21: ...miles To lubricate Bush inner fitted inside Antidive link assly at location B Ref fig you will have to dismantle and remove the Bush inner and then lubricate with Grease The Bush inner are recommende...

Page 22: ...end the center electrode of the spark plug This will surely destroy your spark plug Spark Plug Gap 0 6 to 0 7mm Spark Plug Champion PL 7 YC To be used with a resistance spark plug cap Tire Pressure Al...

Page 23: ...while using the choke Release the choke lever to the OFF position once the engine has warmed up Never rev up the engine to higher RPMs immediately after starting or in neutral gear If the engine is re...

Page 24: ...st the gear lever upwards Do not keep the clutch lever depressed in neutral while waiting at the traffic signals This will result in Difficult gear shifting as the gear box is constant mesh type which...

Page 25: ...ce the engine immediately after starting Run the engine for a minute at idle speed to give the oil a chance to work up into the engine Never let the engine lug that is run at slow RPMs with wide open...

Page 26: ...it every week Ensure that the brakes are not dragging binding For keeping the engine healthy Inspect and clean the spark plug adjust the gap as recommended Use only the recommended grade and quantity...

Page 27: ...tor cleaning overhaul Control cables adjustment Tightening nuts bolts fastners Cleaning gap setting Replacement Operation Recommended Odometer Reading in miles Clean adjust front rear brakes Check fro...

Page 28: ...ASE GREASE GREASE GREASE GREASE GREASE Fire Proof Solvent Recommended Odometer Reading in miles Engine oil replacement Oil filter cleaning Replace oil filter Speedo flex drive pinion Steering races St...

Page 29: ...dure for using the jack is as follows 1 Loosen the wheel nuts before putting the jack with the vehicle in center stand on position 2 Put the jack by locating it on the rear shocker mounting boss slidi...

Page 30: ...above sequence Tighten the nuts securely Check for free rotation brake effectiveness and engine starting Warning Do not forget to install the spring washer before Installing the wheel nuts tighten th...

Page 31: ...unscrew the nuts on the wheel so that the two halves of the rim fall apart Refer fig Do not forget to put spring washers before tightening the nuts at the time of re assembly Tighten the nuts diagonal...

Page 32: ...with subsequent serious injury or even death When carrying a passenger remember that your scooter s handling is degraded that the brakes are less efficient and the center of gravity is higher and fur...

Page 33: ...ront and rear brakes working properly Ensure tightening of following fasteners to specified torques Cylinder head 14 5 15 9 Lb Ft Handle bar 23 1 27 5 Lb Ft Wheel nut 14 5 19 5 Lb Ft Front axle nut 36...

Page 34: ...horized Bajaj Dealer is required Owner s Name Vin Date of Sale Date of Service Mileage Service Dealer s Signature The first service interval should be performed between 300 and 500 miles or the first...

Page 35: ...olt and front rear wheel nuts l Check adjust all control cables l Carry out lubrication as per lubrication chart l Check front rear brakes for effective operation l Check all lights horn and switch op...

Page 36: ...ntenance by your authorized Bajaj Dealer is required Owner s Name Vin Date of Sale Date of Service Mileage Service Dealer s Signature The second service interval should be performed between 1200 and 1...

Page 37: ...nd front rear wheel nuts l Check adjust all control cables l Carry out lubrication as per lubrication chart l Check front rear brakes for effective operation l Check all lights horn and switch operati...

Page 38: ...intenance by your authorized Bajaj Dealer is required Owner s Name Vin Date of Sale Date of Service Mileage Service Dealer s Signature The third service interval should be performed between 2800 and 3...

Page 39: ...ne foundation bolts handle bar lock bolt and front rear wheel nuts l Check adjust all control cables l Carry out lubrication as per lubrication chart l Check front rear brakes for effective operation...

Page 40: ...ntenance by your authorized Bajaj Dealer is required Owner s Name Vin Date of Sale Date of Service Mileage Service Dealer s Signature The fourth service interval should be performed between 6000 and 6...

Page 41: ...ndle bar lock bolt and front rear wheel nuts l Check adjust all control cables l Carry out lubrication as per lubrication chart l Check front rear brakes for effective operation l Check all lights hor...

Page 42: ...intenance by your authorized Bajaj Dealer is required Owner s Name Vin Date of Sale Date of Service Mileage Service Dealer s Signature The fifth service interval should be performed between 9000 and 9...

Page 43: ...nd front rear wheel nuts l Check adjust all control cables l Carry out lubrication as per lubrication chart l Check front rear brakes for effective operation l Check all lights horn and switch operati...

Page 44: ...ction system the ignition system catalytic converter and engine computer Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists Bajaj wi...

Page 45: ...enting your motorcycle to a Bajaj dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the motorcycle owner you should be...

Page 46: ...ir Resources Board for a period of use depending on the engine displacement of 12 000 kilometers 7 456 miles if the motorcycle s engine displacement is less than 170 cubic centimeters of 18 000 kilome...

Page 47: ...el certain models may not contain all of these parts and certain models may contain functionally equivalent parts In the State of California only Emission Control System emergency repairs as provided...

Page 48: ...cement of parts and other services and adjustments required for required maintenance C Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be readily determined...

Page 49: ...stem warranty implied by law including any warranty of merchantability or fitness for a particular purpose is limited to the express emission control system warranty terms stated in this warranty The...

Page 50: ...able for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begi...

Page 51: ...a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or manufacturer To contact N...

Page 52: ...ncisco CA 94080 Tampering Warning Tampering with Noise Control System Prohibited Federal law prohibits the following acts or causing thereof 1 The removal or rendering inoperative by any person other...

Page 53: ...part of the intake system 3 Lack of proper maintenance 4 Replacing any moving part of the vehicle or parts of the exhaust or intake system with parts other than those specified by the manufacturer War...

Page 54: ...y in respect of material and workmanship in the vehicles manufactured by Bajaj Auto Ltd Bajaj USA will replace or repair at their authorized workshop s free of charge within a period of 12 months from...

Page 55: ...ted directly to Bajaj USA by the purchaser of the Product will be considered All warranty claims must be processed through the local Bajaj dealer Bajaj USA accepts no responsibility for any product or...

Page 56: ...es used for any competition Bajaj USA reserves the right to make any changes in design or to add any improvements on the vehicle at any time without incurring any obligation to install the same on veh...

Page 57: ...TM...

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