5
Section 1 Special tools, instruments and meters
(I) Special tools
There are special tools needed to properly adjust and assemble this unit. These tools are
intended to prevent maintenance defects and damage.
1. Wrench for valve adjustment, mainly used to adjusting the valve clearance. Specification:
3mm, 90890-01311
2. Puller for piston pin, used for removing piston pin.
3. Remover for rotator, mainly for pulling the magneto rotator from crank.
4. Clamp for rotator, for clamping magneto rotator when removing it to prevent it’s rotation due
to torque force.
5. Stop rotating meter for rotator, used for removing and assembling rotator of kick starter.
6. Puller for crank, for disassembling crank from crankcase.
7. Puller for rocker shaft, used for the removing rocker shaft.
8. Compressing tools for spring of valve, for fixing and compressing spring when assembling
valve lock clamp.
9. Assembling and disassembling tools for valve guide.
10. Assembling buffer, used for assembling crank and balancing gear.
11. Hollow sleeve, for assembling crank and balancing gear.
12. Assembling tool for crank, used for assembling crank and balancing gear.
13. Assembling and disassembling joint for universal coupling.
14. Assembling and disassembling disc, used for assembling and disassembling reverse gear.
15. Fixed puller for gear.
Summary of Contents for WD400U
Page 1: ...WD400U Service Manual For any questions please contact Baja Motorsports at 888 863 2252...
Page 63: ...62...
Page 88: ...87 Section 5 Front Wheel and Front brake...
Page 160: ...159 Installation Attach gear and shaft to bracket using circlip 1 2 3...
Page 175: ...174 Install oil filter 1 below pullstarter Install inside right crankcase cover 2 1 2...