Baja motorsports X250 Dirt Bike Owner'S Manual Download | Manualshive

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MAINTENANCE

Clutch adjustment

CLUTCH ADJUSTMENT

To adjust the clutch lever play:

1. Remove adjuster cover (slide back on cable).

2. Loosen adjuster nut and move adjuster in or out to obtain the correct play.

3. Tighten adjuster nut

4. Recheck the clutch lever free distance.

Readjust it if it is not within the correct limits.

To adjust the clutch:

1. Loosen adjuster nut and move adjuster in or out to obtain the correct tension.

3. Tighten adjuster nut

4. Recheck the clutch lever free distance.

Readjust it if it is not within the correct limits.

Clutch lever
adjustment nut

3.0 - 5.0mm play
(0.12”-0.20”)

Adjustment Cover

25

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Summary of Contents for X250 Dirt Bike

Page 1: ...e without adult supervision OWNER S MANUAL Minimum Age Requirement 16 Model 250cc REV C 020509 Always wear a helmet It could save your life Do not remove this operator s manual from this vehicle Pleas...

Page 2: ...rame Warranty 90 days Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over B...

Page 3: ...to a new user or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle The engine exhaust from this product contains c...

Page 4: ...15 BATTERY INSTALLATION 16 MAINTENANCE 19 CHECKING ENGINE OIL 19 CHANGING ENGINE OIL AND CLEANING SCREEN 20 CHECK UP OF SPARK PLUG 20 VALVE CLEARANCE 21 CHECKING CLEANING AIR FILTER 22 ADJUSTING THE T...

Page 5: ...ther user or owner All information illustrations photographs and speci cations contained in this manual are based on the latest product information available at the time of publication Due to improvem...

Page 6: ...to allow time to react to hazards and changing conditions Never use alcohol or drugs before or during operation Alcohol and drugs can signi cantly reduce your ability to make good judgements and ride...

Page 7: ...over the ankle long pants and a long sleeve shirt Loose clothes are not suitable for motorcycle driving or riding as they may get caught on the operating lever kick lever footrest or wheel resulting i...

Page 8: ...EL PLACEMENT OFF ROAD USE ONLY This vehicle is manufactured and designed for off road use only It does not conform to federal motor vehicle safety standards Operation on public streets roads or highwa...

Page 9: ...0 RPM 15 2hp 6500 RPM Wheelbase 1320mm 52 in Displacement 244cc Dead weight G W N W 116 5kg 97kg 257 lbs 213 lbs Idle Speed 1500 r min 100 r min Payload 113kg 250 lbs Spark Plug A7TC Torch D8EA NGK Ga...

Page 10: ...7 PARTS SUBASSEMBLIES Throttle twist grip Front brake lever Fuel tank cap Brake uid reservoir Clutch Lever Ignition key switch On Off switch Electric start button PART LOCATION...

Page 11: ...el Front Shock Absorber Fuel Valve Gear Shifting Pedal Side Stand Rear Fork Rear Wheel Battery compartment Carburetor Choke lever on Carburetor Rear brake caliper Front Shocks Front brake caliper Gas...

Page 12: ...pair of shears or sharp knife dispose of zip tie properly CAUTION Zip tie on breather hose needs to be removed before engine is started for the rst time Failure to remove zip tie from crank case breat...

Page 13: ...clock wise Wipe any spilled fuel from dirt bike using a cloth Dispose of cloth properly DO NOT SMOKE OR REFUEL VEHICLE NEAR OPEN FLAMES OR NEAR HEATING UNITS ONLY REFUEL THE VEHICLE IN OPEN AREAS TO R...

Page 14: ...ing by the kick lever ON button OFF button Electric Start button ENGINE BREAK IN The rst 10 hours of operation should be considered the Break in period and special attention shall be paid to the follo...

Page 15: ...wist grip is turned forward CW clockwise engine speed is decreased along with speed of dirt bike Front brake lever Squeeze lever toward hand grip to apply front brakes REAR FOOT BRAKE The foot brake i...

Page 16: ...1 Avoid unnecessary idling of engine at high speeds Idling engine at high speeds will damage engine components 2 The clutch will wear out quickly if clutch in a semi engaged position Clutch should be...

Page 17: ...ngine Oil Check engine oil level add oil if needed Nuts and Bolts Check nuts and bolts for tightness Refer to proper Torque speci cations located on page 25 Throttle Check throttle free play and adjus...

Page 18: ...neutral gear 4 Ensure that there is fuel in tank 5 Set the fuel valve lever to ON position 6 If engine is cold place choke lever in up closed position 7 Start engine with electric start or kick start...

Page 19: ...skin or eyes KEEP ALL CHILDREN AWAY FROM THE AREA WHILE THIS PROCEDURE IS BEING PERFORMED POISON CAUSES SEVERE BURNS Contains sulfuric acid Avoid contact with skin eyes or clothing To prevent accident...

Page 20: ...n on bottle allowing the battery to pierce the six in line openings in bottle Let electrolyte drain into battery until bottle is completely empty see gure 21 Discard empty electrolyte container in a w...

Page 21: ...tive pole of the battery see gure 25 Note The red positive cable has a larger diameter than the black negative y cable 3 Charging rate Charge battery 0 7 Amps for 5 10 hours After charging is complete...

Page 22: ...nch nger tight Lubricating Oil Recommended The lubricating oil is an important factor affecting performance and service life of engine Please refer to the chart for correct grade of engine oil based o...

Page 23: ...stall oil lter screen and screen plug 4 Re ll engine with proper amount of oil and recheck amount of oil by using dip stick and or sight gauge CHECK UP OF SPARK PLUG 1 Remove the cap of spark plug and...

Page 24: ...if the gap is too large in air valve If gap is too small valve operation will be hindered which could result in valve malfunction and failure Therefore air valve gap must be checked periodically If yo...

Page 25: ...AUTION The air lter element must be intact or the engine will suck in dust and dirt resulting in a shorter service life of the engine Water should be prevented from entering into the lter when washing...

Page 26: ...erating movement again Repeat the adjustment if necessary until the desired operating movement is obtained ADJUSTING THE CARBURETOR Adjusting procedures of idling speed 1 Support the vehicle by a stan...

Page 27: ...TION 1 Inspect the rear disk brake caliper for leakage If brake uid leaks the safety of riding could be affected 2 Inspect the brake hose for cracks and the joint for leakage 3 Check the brake uid lev...

Page 28: ...Tighten adjuster nut 4 Recheck the clutch lever free distance Readjust it if it is not within the correct limits To adjust the clutch 1 Loosen adjuster nut and move adjuster in or out to obtain the c...

Page 29: ...maximum ADJUSTMENT OF CHAIN 1 When chain adjustment is needed loosen rear axle bolt 2 Turn the chain adjusting nuts on the left and right sides to adjust the tension of the chain and to align the mar...

Page 30: ...mounting bolts front 2ea 8mm 20 25 Nm 15 18 ft lb 7 Engine mounting bolts rear 2 ea 10mm 32 34 Nm 24 25 ft lb 8 Rear shock mount bolts 2 ea 10mm 32 34 Nm 24 25 ft lb 9 Seat mount bolts 2 ea 8mm 20 25...

Page 31: ...arings I I Brake caliper linings I I I Front and rear suspension I Steering system I I I Steering shaft lubrication use Li grease L Fittings and Fasteners T T T I Inspect and clean adjust lubricate or...

Page 32: ...seconds Shut off engine d Loosen the drain screw and check that the carburetor is lled back up with fuel e If fuel is reaching the carburetor the ignition system should be checked next WARNING Drainin...

Page 33: ...ace it if necessary 3 Make sure the fuel valve is not clogged and the fuel tank is not clogged either 4 Check the idle speed If necessary adjust it using a tachometer The correct idle speed is 1400 16...

Page 34: ...ing with clean water 2 After the cleaned vehicle is air dried grease the chain and run the engine at idling speed for a few minutes 3 Prior to driving carefully check the braking system repeatedly and...

Page 35: ...ke out the spark plug pour about 15 20ml 5 68 oz of clean engine oil into the cylinder step down on the kick lever repetitively several times so as to have machine oil distributed all over the engine...

Page 36: ...out service for over 4 months 2 Drain off any remaining unused gas in tank follow by lling with fresh gasoline 3 Make sure all bolts are tight See torque specs 4 Prior to riding all the required check...

Page 37: ...rt Bike You also need these numbers to help your authorized service center or Baja Inc order parts The Frame number is stamped on front of Dirt bike frame The engine number is located on the left side...

Page 38: ...senting your vehicle to an authorized dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the vehicle owner you should b...

Page 39: ...rk plugs lters coolant lubricants gaskets hoses and belts Replacements of parts and other services and adjustments for required maintenance Any vehicle equipped with an odometer or hour meter where th...

Page 40: ...ing statements of warranty are exclusive and in lieu of all other remedies All express warranties not stated in this warranty are disclaimed Some states do not allow limitations on how long an implied...

Page 41: ...36 Baja INC P O Box 61150 Phoenix AZ 85082 Tel 602 443 9180 Toll Free 888 863 2252...

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