Baja motorsports SSR200 Owner'S Manual Download Page 24 | Manualshive

Page: 24 / 38

background image

21

Clutch adjustment

CLUTCH ADJUSTMENT

Clutch lever

adjustment nut

3.0 - 5.0mm play

(0.12”-0.20”)

To adjust the clutch lever play:
1.  Remove the adjuster cover (slide back on cable).
2.  Loosen adjuster nut and move adjuster in or out to obtain the correct play.
3.  Tighten adjuster nut
4.  Recheck the clutch lever free distance.

Readjust it if it is not within the correct limits.

Adjustment Cover

To adjust the clutch:
1.  Loosen adjuster nut and move adjuster in or out to obtain the correct tension.
3.  Tighten adjuster nut
4.  Recheck the clutch lever free distance.

Readjust it if it is not within the correct limits.

«
...
22
23
24
25
26
...
»

Summary of Contents for SSR200

Page 1: ...this dirt bike Always wear a helmet It could save your Life Do not remove this operator s manual from this vehicle Please obtain review and follow provincial municipal government acts and regulations...

Page 2: ...y 90 days Warranty is void if Frame is bent or broken due to abuse If wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA MOTOR...

Page 3: ...perator The manual contains important safety information and instructions which should be read carefully before operating the vehicle All operators should obtain review and follow provincial and munic...

Page 4: ...7 checking cleaning the air filter 18 Adjusting the throttle cable 19 adjusting the carburetor 19 Inspection of front Hydraulic brake 20 inspection of rear hydraulic brake 20 Clutch adjustment 21 adju...

Page 5: ...t to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to...

Page 6: ...his user s manual contains important safety and maintenance information Read it carefully before riding Failing to follow the warnings contained in this manual could result in INJURY or DEATH It is im...

Page 7: ...you from injury Wear a good pair of gloves strong boots that are over the ankle long pants and a long sleeve shirt WARNING Operating this Dirt bike without wearing an approved DOT motorcycle helmet ey...

Page 8: ...0 r min Dead weight 130kg 286 6 lbs Idling speed 1500r min 150r min Payload 150kg 331 lbs Displacement of cylinder 200cc Ground clearance 250mm 9 84 Spark plug D8EA NGK Gap 6mm 8mm 024 032 Speed max 9...

Page 9: ...PARTS SUBASSEMBLIES Throttle twist grip Front brake lever Fuel tank cover Brake fluid reservoir Clutch Lever Ignition key switch On Off switch Electric start button...

Page 10: ...r Rear Brake pedal Front Wheel Front Shock Absorber Fuel Valve Gear Shifting Pedal Side Stand Rear Fork Rear Wheel Battery compartment Carburetor Choke lever on Carburetor Rear brake caliper Front Sho...

Page 11: ...cap clock wise Wipe any spilled fuel from the dirt bike using a cloth and dispose of the cloth properly DO NOT SMOKE OR REFUEL THE VEHICLE NEAR OPEN FLAMES OR NEAR HEATING UNITS ONLY REFUEL THE VEHIC...

Page 12: ...e bar downward to fully open the choke when the engine is sufficiently warmed up Procedures for stopping the engine 1 Release the throttle twist grip to slow down the engine 2 Shift to the neutral pos...

Page 13: ...le climbing steep slopes Never drive your dirt bike continuously for more than 30 miles without increasing and decreasing the throttle 2 The engine shall be warmed up for 3 5 minutes prior to operatio...

Page 14: ...is turned to off position the engine will not start If the engine is running and the Off button is pushed the engine will turn off When the switch is turned to on position the engine can start when t...

Page 15: ...ear N Neutral 2 2nd gear 3 3rd gear 4 4th gear 5 5th gear Points for Attention during Drive 1 Avoid unnecessary idling of the engine at a high speeds Doing so will damage the engine components serious...

Page 16: ...s KEEP ALL CHILDREN AWAY FROM THE AREA WHILE THIS PROCEDURE IS BEING PERFORMED POISON CAUSES SEVERE BURNS Contains sulfuric acid Avoid contact with skin eyes or clothing To prevent accidents rinse emp...

Page 17: ...es upside down in battery holes until electrolyte is completely drained Never leave children unattended around battery If air bubbles cease to float to the top of the electrolyte bottles tap lightly o...

Page 18: ...hammer The battery is now sealed see figure 26 Remove side cowling and battery compartment cover from dirt bike See figure 27 Install battery into battery compartment The battery terminals should be...

Page 19: ...upper line when needed but do not overfill 3 Finally screw on the oil gage plug tightly Lubricating Oil Recommended The lubricating oil is an important factor affecting the performance and service lif...

Page 20: ...ring with solvent 3 Clean and replace the Screw Plug tighly 4 Refill the engine with the proper amount of oil and recheck the amount of oil in the engine by using the oil gauge plug and or sight gauge...

Page 21: ...ust and dirt resulting in a shorter service life of the engine Water should be prevented from entering into the filter when washing the vehicle The filter element shall be cleaned gently without twist...

Page 22: ...k for the operating movement again Repeat the adjustment if necessary until the desired operating movement is obtained Adjusting the Carburetor Adjusting procedures of idling speed 1 Support the vehic...

Page 23: ...level Brake fluid cap Brake hose Front disk brake caliper Lower mark FRONT HYDRAULIC DISK BRAKE Brake fluid reservoir REAR HYDRAULIC DISK BRAKE Rear disk brake caliper Brake hose 1 Inspect the rear di...

Page 24: ...move adjuster in or out to obtain the correct play 3 Tighten adjuster nut 4 Recheck the clutch lever free distance Readjust it if it is not within the correct limits Adjustment Cover To adjust the clu...

Page 25: ...um Adjustment of Chain 1 When chain adjustment is needed loosen rear axle bolt 2 Turn the chain adjusting nuts on the left and right sides to adjust the tension of the chain and to align the marking o...

Page 26: ...ine for a few seconds Shut off engine d Loosen the drain screw and check that the carburetor is filled back up with fuel e If fuel is reaching the carburetor the ignition system should be checked next...

Page 27: ...if necessary 3 Make sure the fuel valve is not clogged and the fuel tank is not clogged either 4 Check the idle speed If necessary adjust it using a tachometer The correct idle speed is 1400 1600 r m...

Page 28: ...ion followed by washing with clean water 2 After the cleaned vehicle is air dried grease the chain and run the engine at idling speed for a few minutes 3 Prior to driving carefully check the braking s...

Page 29: ...the spark plug pour about 15 20ml 5 68 oz of clean engine oil into the cylinder step down on the kick lever repetitively several times so as to have machine oil distributed all over the engine and fi...

Page 30: ...It is better to drive it at a low speed in an open area to test its performance before normal operation Table and Torque of Fasteners Ser No Fastener Torque Newton m Foot lb 1 Front wheel axle nut 35...

Page 31: ...eplacement are needed C means Cleaning is needed R means Replacement is needed A means Adjustment is needed L means Lubrication is needed means This item of maintenance should be carried out at a serv...

Page 32: ...ngs I I Brake caliper linings I I I Front and rear suspension I Steering system I I I Steering shaft lubrication use Li grease L Fittings and Fasteners T T T I Inspect and clean adjust lubricate or re...

Page 33: ...need these numbers to help your authorized service center or Baja Motorsports order parts The Frame number is stamped on front of Dirt bike frame The engine number is located on the left side of the...

Page 34: ...31 SSR200 ELECTRICAL DIAGRAM...

Page 35: ...your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance o...

Page 36: ...er determines it is defective or causes a failure of a warranted part your claim for repair to bring your vehicle into compliance with applicable standards may be denied This Emission Control System W...

Page 37: ...l damages of any description whether arising out of express or implied warranty or any other contract negligence or other tort or otherwise No express emission control system warranty is given by the...

Page 38: ...Baja Inc P O Box 61150 Phoenix Az 85082 Tel 602 443 9180 Toll Free 888 863 2252...

Reviews:

No comments

Related manuals for SSR200

Brand: Crivit Pages: 70

SEMIFARINGS ANARCHY

Brand: CUSTOMACCES Pages: 2

Brand: R&G Pages: 6

Brand: Nolan Pages: 80

Quantum hardcoated N30214-WK

Brand: National Cycle Pages: 13

Brand: Baja motorsports Pages: 20

Brand: BMW Pages: 241

Brand: Eastwood Pages: 8

Brand: Yamaha Pages: 16

Brand: Yamaha Pages: 41

Brand: Yamaha Pages: 8

Brand: Yamaha Pages: 101

Brand: Yamaha Pages: 102

Brand: Yamaha Pages: 98

Brand: Yamaha Pages: 96

Brand: Yamaha Pages: 119

Brand: Yamaha Pages: 22

Brand: Yamaha Pages: 90

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands