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21

 

WARNING

The following procedure is very dangerous and should be performed 

with utmost care and attention. Wear protective eye wear, rubber 

gloves, and have water available should electrolyte come in contact 

with skin or eyes. KEEP ALL CHILDREN AWAY FROM THE AREA WHILE 

THIS PROCEDURE IS BEING PERFORMED.

POISON – CAUSES SEVERE BURNS

Contains sulfuric acid.

Avoid contact with skin, eyes, or clothing

To prevent accidents, rinse empty container with water.

ANTIDOTE:

External – flush with water

Internal – Call physician immediately. Drink large quantities of water or 

milk.

Follow with milk of magnesia, beaten eggs or vegetable.

Eyes – Flush with water for 15 minutes and get prompt medical 

attention.

KEEP OUT OF REACH OF CHILDREN.

BATTERY INSTALLATION

INITIAL SERVICE AND INSTALLATION OF BATTERY:

Summary of Contents for SC150 HSun 150cc

Page 1: ...erate this scooter Always wear a helmet It could save your Life Do not remove this operator s manual from this vehicle Please obtain review and follow provincial municipal government acts and regulati...

Page 2: ...Frame Warranty 90 days Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over...

Page 3: ...government acts and regulations pertaining to owning and operating an on road vehicle Children under the age of 16 should never operate this vehicle WARNING It is the operators responsibility to know...

Page 4: ...SWITCH ASSEMBLY 17 KICK STARTER 18 LEFT BRAKE SWITCH ASSEMBLY 18 INSTRUMENT PANEL 19 SEAT LOCK 20 FUEL TANK 20 BATTERY INSTALLATION 21 MAINTENANCE 24 SPARK PLUG 24 TRANSMISSION OIL 24 ENGINE OIL 25 C...

Page 5: ...o another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to im...

Page 6: ...completely assembled To prevent possible injury or death read and follow the assembly instructions to make sure the vehicle was assembled properly Always perform the daily pre ride inspection specifi...

Page 7: ...Parts Never place hands feet any body parts or clothing near the engine wheels chain and other rotating parts of the vehicle while riding or running the engine Use extreme caution when performing req...

Page 8: ...can cause loss of control and or possible death injury and or property damage Practice turning in a safe area away from traffic until you are confident in your ability to control the vehicle at all t...

Page 9: ...w dirt sand or other debris can get into the throttle cable conduit and or the throttle mechanism can cause the cable or throttle mechanism to bind which may lead to throttle sticking loss of control...

Page 10: ...n freeze in the throttle cable conduit and or on the throttle mechanism possibly resulting in throttle sticking which can cause the engine to continue to run and result in loss of control Assembly mai...

Page 11: ...e while it is in motion NHTSA Safety Notice If you believe that your vehicle has a defect which could cause serious injury or death you should immediately contact the National Highway Traffic Safety A...

Page 12: ...URE TO FOLLOW THIS ENTIRE CHECKLIST BEFORE EVERY RIDE CAN CAUSE DEATH SERIOUS INJURY AND OR PROPERTY DAMAGE TO YOURSELF AND OR OTHERS SEAT LOCK KICK START LEVER GAS CAP LOCATED UNDER SEAT BATTERY COMP...

Page 13: ...re all warning decals are legible and securely attached b Replace as necessary 4 Tires a Ensure that both tires have at least 1 8 in tread depth at center b Both tires must be inflated to the pressure...

Page 14: ...that all other fasteners are secure Tighten as necessary 7 Steering Make sure steering turns freely 8 Frame chassis Check for bent damaged frame chassis components Replace as necessary 9 Battery if eq...

Page 15: ...the Scooter Do not remove it for any reason If the label comes off or becomes difficult to read you should get a replacement by contacting BAJA INC Location of Warning Label WARNING Read and understan...

Page 16: ...N DO NOT RUN THE STARTER FOR MORE THAN 5 SECONDS AT A TIME ALWAYS ALLOW AT LEAST 10 SECONDS BETWEEN STARTING ATTEMPTS If the engine is warm Balance the scooter on its center stand 1 with the side stan...

Page 17: ...d off the center stand Straddle the seat while keeping one foot on the ground for stability Slowly turn the throttle to begin driving Place your foot on the floorboard as the scooter begins moving Nev...

Page 18: ...p prevent theft Park on smooth hard surfaces use the center stand whenever possible Breaking in Following this break in procedure ensures that your scooter is functioning properly and maximizes engine...

Page 19: ...othly and firmly Always engage the rear brake first Front brake 6 Squeeze the lever gently at first to avoid locking the front wheel Most of your stopping power comes from the front wheel which should...

Page 20: ...to turn headlights on For parking lights slide headlight switch to the middle position 3 To turn lights off slide headlight switch all the way to the right 4 Electric Start Button 5 With ignition key...

Page 21: ...tch assembly High low beam light switch 1 To activate the high beam move the switch to position 2 For low beam use position 3 Turn signal switch 4 Slide the switch plate left for a left signal and rig...

Page 22: ...h km h and mph High beam indication lamp 2 Illuminates when high beam is selected Turn signal lamp 3 Indicates that the turn signal is activated Fuel indicator 4 Indicates the fuel level Odometer 5 In...

Page 23: ...on Gap tank capacity 1 6 gal WARNING GASOLINE IS FLAMMABLE AND EXPLOSIVE USE EXTREME CAUTION WHEN FUELING YOUR SCOOTER ONLY FILL THE TANK IN WELL VENTILATED AREAS SHUT OFF THE ENGINE AND PLACE THE SCO...

Page 24: ...ING PERFORMED POISON CAUSES SEVERE BURNS Contains sulfuric acid Avoid contact with skin eyes or clothing To prevent accidents rinse empty container with water ANTIDOTE External flush with water Intern...

Page 25: ...s Leave bottles upside down in battery holes until electrolyte is completely drained Never leave children unattended around battery If air bubbles cease to float to the top of the electrolyte bottles...

Page 26: ...positive cable has a larger diameter than the black negative cable 3 Charging rate Charge battery 0 7 Amps for 5 10 hours After charging is complete press down firmly with both hands to seat the caps...

Page 27: ...sion oil filler plug 2 and fill with clean 90W oil add 4oz Re attach filler plug Check up of Spark Plug 1 Remove the cap of spark plug and spark plug 2 Clean spark plug all around or replace it if it...

Page 28: ...important factor affecting the performance and service life of the engine Please refer to the chart for the correct grade of engine oil based on the environmental conditions in your area Do not use an...

Page 29: ...gine and let the oil drain into an approved collection container DO NOT PERFORM THIS PROCEDURE WHILE THE ENGINE IS HOT SERIOUS BURNS COULD RESULT FROM CONTACT WITH HOT OIL 2 Dispose of used oil proper...

Page 30: ...tem for leaks 4 To add brake fluid unscrew the 2 screws 4 on top of the brake fluid container located under top plastic cowling Add DOT3 or DOT4 brake fluid Do not mix brake fluid types FRONT HYDRAULI...

Page 31: ...rized air Note Too much air pressure could damage air filter 4 Re install filter CAUTION The air filter elements must be intact or the engine will suck in dust and dirt resulting in a shorter service...

Page 32: ...us An idle speed that is too high could cause the scooter to move forward when you start the engine This may cause an accident Excessive engine wear may also result if idle speed is adjusted improperl...

Page 33: ...er with improper tires or even improper tire air pressure could be hazardous If you use improper tires or improper tire air pressure you may loose control of the scooter Always use the size and type t...

Page 34: ...s Fuel could catch fire if you do not handle it properly When draining fuel from the carburetor be sure to shut the engine off Do not smoke and never drain or refuel in an area where there are open fl...

Page 35: ...tires to the normal pressure EXTERNAL 1 Spray all vinyl and rubber parts with rubber protection 2 Spray unpainted metal surfaces with rust preventative 3 Coat painted and plastic surfaces with car wax...

Page 36: ...nt and rear suspension I Steering system I I I I I Steering shaft lubrication use Li grease I Fittings and Fasteners I T T T T Valve Gap I I I Inspect and clean adjust lubricate or replace if necessar...

Page 37: ...ine d Loosen the drain screw and check that the carburetor is filled back up with fuel e If fuel is reaching the carburetor the ignition system should be checked next CAUTION Failing to troubleshoot a...

Page 38: ...ug and clean it Replace it if necessary 3 Make sure the fuel valve is not clogged and fuel tank is not clogged 4 Check the idle speed If necessary adjust using a tachometer The correct idle speed is 1...

Page 39: ...ayload 150kg 330lbs Suspension Telescopic fork Front Dual shock Rear Transmission CVT Clutch Auto Centrifugal Lubrication method Pressure splash Displacement 149 6cc Max speed 55 mph Fuel tank capacit...

Page 40: ...F ON ON ON LOCK Left Rear Turn Signal Light 12V 15W License Plate Light 12V 15W Tail brake Light 12V 8W 20Wx2 Right Rear Turn Signal Light 12V 15W Fuel Sensor Voltage regulator and rectifier Starting...

Page 41: ...lp your authorized service center or BAJA INC order parts The Frame number is stamped on front of scooter just above the front floor base A small cap will need to be removed to see the number The engi...

Page 42: ...tenance or unapproved modifications WARRANTY COVERAGE The Distributor warrants that each new 2009 and later vehicle is designed built and equipped so as to conform at the time of initial retail purcha...

Page 43: ...damage corrosion or defects caused by fire explosions or similar causes beyond the control of the Distributor Failures not caused by a defect in material or workmanship Use of the vehicle in any type...

Page 44: ...41 BAJA INC P O Box 61150 Phoenix AZ 85082 Tel 602 443 9180 Toll Free 888 863 2252...

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