Baja motorsports DR125 Owner'S Manual Download Page 23 | Manualshive

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To adjust the clutch:
1. Loosen adjuster nut and move adjuster in or out to obtain the correct

tension.

3. Tighten adjuster nut
4. Recheck the clutch lever free distance.

Readjust it if it is not within the correct limits.

Clutch adjustment

CLUTCH ADJUSTMENT

To adjust the clutch lever play:
1. Remove the adjuster cover (slide back on cable).
2. Loosen adjuster nut and move adjuster in or out to obtain the correct

play.

3. Tighten adjuster nut
4. Recheck the clutch lever free distance.

Readjust it if it is not within the correct limits.

Clutch lever adjustment nut

3.0 - 5.0mm play

(0.12 inches-0.20 inches)

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Summary of Contents for DR125

Page 1: ...nd follow the municipal provincial and government acts and regulations pertaining to owning and operating an off road vehicle No one under the age of 16 should operate this Dirtbike without adult supe...

Page 2: ...Frame Warranty 90 days Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over...

Page 3: ...nt safety information and instructions which should be read carefully before operating the vehicle WARNING The engine exhaust from this product contains chemicals known to the State of California to c...

Page 4: ...of spark plug 16 checking cleaning the air filter 17 Adjusting the throttle cable 18 adjusting the carburetor 18 Inspection of front Hydraulic brake 19 inspection of rear hydraulic brake 19 Clutch ad...

Page 5: ...to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to i...

Page 6: ...her motorized vehicles Do not drive too close to other vehicles Never carry a passenger This dirt bike is for one operator only Never operate this dirt bike at night Night is defined as the period of...

Page 7: ...Make sure all warning decals are legible and securely attached b Replace as necessary 4 Tires a Ensure that both tires are in safe riding condition b Both tires must be inflated to the pressure indic...

Page 8: ...you from injury Wear a good pair of gloves strong boots that are over the ankle long pants and a long sleeve shirt WARNING Operating this Dirt bike without wearing an approved DOT motorcycle helmet ey...

Page 9: ...d operate this vehicle without adult supervision Les personnes de moine de 16 ans ne doivent pas utiliser ce RUM sans tre supervis es par un adulte Study the owner s manual carefully Always wear a hel...

Page 10: ...e 8 0KW 6500r min Dead weight 100kg 220 5 lbs Idle speed 1500 r min Payload 113kg 250 lbs Displacement of cylinder 125cc Ground clearance 197 8mm 7 08 inches Spark plug DR8EA NGK Gap 6mm 8mm 024 032 M...

Page 11: ...PARTS SUBASSEMBLIES Throttle twist grip Front brake lever Fuel tank cover Brake fluid reservoir Clutch Lever On Off switch...

Page 12: ...Seat Cushion Exhaust Silencer Kick start lever Side Stand Rear Fork Rear Wheel Carburetor Rear brake caliper Front Shocks Front brake caliper Gas Cap Oil Cap Front Wheel Reflectors Reflectors DR125...

Page 13: ...ATING UNITS ONLY REFUEL THE VEHICLE IN OPEN AREAS TO REDUCE THE LIKELIHOOD OF THE BUILD UP OF GASOLINE FUMES Operation of the fuel valve the valve under the fuel tank ON With the handle of the fuel va...

Page 14: ...ke bar downward to fully open the choke when the engine is sufficiently warmed up Procedures for stopping the engine 1 Release the throttle twist grip to slow down the engine 2 Shift to the neutral po...

Page 15: ...slopes Never drive your dirt bike continuously for more than 50km 30 miles without increasing and decreasing the throttle 2 The engine shall be warmed up for 3 5 minutes prior to operation so all com...

Page 16: ...switch is Located on the right handlebar When the switch is turned to off position the engine will not start If the engine is running and the Off button is pushed the engine will turn off When the sw...

Page 17: ...tral 2 2nd gear 3 3rd gear 4 4th gear 5 5th gear Points for Attention during Drive 1 1 To warm the engine let engine idle Do not rev the engine to prevent damage to the engine components 2 The clutch...

Page 18: ...he upper line when needed but do not overfill 3 Finally screw on the oil gage plug tightly Lubricating Oil Recommended The lubricating oil is an important factor affecting the performance and service...

Page 19: ...nt 4 Clean and replace the oil drain plug making sure it is secure 5 Refill the engine with the proper amount of oil and recheck the amount of oil in the engine by using the oil gauge plug and or sigh...

Page 20: ...dust and dirt resulting in a shorter service life of the engine Water should be prevented from entering into the filter when washing the vehicle The filter element shall be cleaned gently without twis...

Page 21: ...k for the operating movement again Repeat the adjustment if necessary until the desired operating movement is obtained Adjusting the Carburetor Adjusting procedures of idling speed 1 Support the vehic...

Page 22: ...AKE INSPECTION REAR HYDRAULIC DISK BRAKE INSPECTION 1 Inspect the rear disk brake caliper for leakage If brake fluid leaks the safety of riding could be affected 2 Inspect the brake hose for cracks an...

Page 23: ...in the correct limits Clutch adjustment CLUTCH ADJUSTMENT To adjust the clutch lever play 1 Remove the adjuster cover slide back on cable 2 Loosen adjuster nut and move adjuster in or out to obtain th...

Page 24: ...ment of Chain 1 When chain adjustment is needed loosen rear axle nut 2 Turn the chain adjusting brackets on the left and right sides to adjust the tension of the chain and to align the marking of the...

Page 25: ...engine for a few seconds Shut off engine d Loosen the drain screw and check that the carburetor is filled back up with fuel e If fuel is reaching the carburetor the ignition system should be checked...

Page 26: ...if necessary 3 Make sure the fuel valve is not clogged and the fuel tank is not clogged either 4 Check the idle speed If necessary adjust it using a tachometer The correct idle speed is 1400 1600 r m...

Page 27: ...lution followed by washing with clean water 2 After the cleaned vehicle is air dried grease the chain and run the engine at idling speed for a few minutes 3 Prior to driving carefully check the brakin...

Page 28: ...tor maintains its normal performance after the storage 3 Take out the spark plug pour about 15 20ml 5 68 oz of clean engine oil into the cylinder step down on the kick lever several times so as to hav...

Page 29: ...h fresh gasoline therein 3 Prior to driving all the required check ups must be made It is better to drive it at a low speed in an open area to test its performance before normal operation Table OF Tor...

Page 30: ...eplacement are needed C means Cleaning is needed R means Replacement is needed A means Adjustment is needed L means Lubrication is needed means This item of maintenance should be carried out at a serv...

Page 31: ...ings I I Brake caliper linings I I I Front and rear suspension I Steering system I I I Steering shaft lubrication use Li grease L Fittings and Fasteners T T T I Inspect and clean adjust lubricate or r...

Page 32: ...also need these numbers to help your authorized service center or BAJA INC order parts The Frame number is stamped on front of Dirt bike frame The engine number is located on the left side of the engi...

Page 33: ...30 DR125 wire diagram...

Page 34: ...your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance o...

Page 35: ...r determines it is defective or causes a failure of a warranted part your claim for repair to bring your vehicle into compliance with applicable standards may be denied This Emission Control System Wa...

Page 36: ...l damages of any description whether arising out of express or implied warranty or any other contract negligence or other tort or otherwise No express emission control system warranty is given by the...

Page 37: ...34 Baja INC P O Box 61150 Phoenix AZ 85082 Toll Free 866 250 7155 Service Center Line 866 401 2252...

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