Baja motorsports BA50 Owner'S Manual Download Page 18

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CONTROL FUNCTIONS

WARNING

Overfilling the fuel tank could be hazardous.

If you overfill the fuel tank, fuel may overflow when it expands. Expanding

is due to heat from engine or sun. Overheated fuel could easily catch fire.

Stop adding fuel when the fuel level reaches the bottom of the filler neck.

WARNING

Improper fueling of the ATV could be hazardous.

Failing to follow safety precautions when refueling could result in a fire or

let you to breathe toxic fumes.

Refuel in a well ventilated area. Make sure the engine is off and avoid

spilling fuel on a hot engine. Do not smoke, and make sure there are no

open flames or sparks in the area. Avoid breathing gasoline vapors. Keep

children and pets away when you are refueling the ATV.

WARNING

Improperly installing the seat could be hazardous.

Failing to install the seat properly could allow the seat to move and

cause the rider to lose control.

Make sure you are in proper position and the seat is attached securely

when you install it.

Seat lock lever located

under seat and rear

fender

SEAT LOCK

To remove the seat, move the seat lock lever

backward. Raise the rear end of the seat and

slide it back.

To lock the seat, slide the seat lever

into its retainer and push down firmly.

Summary of Contents for BA50

Page 1: ...ining to owning and operating an off road vehicle Minimum Age Requirement 6 REV D 030209 BA50 Read this manual carefully It contains important safety information Children under the age of 16 should be supervised by a responsible adult OWNER S MANUAL For More information on ATV Safety Contact the Baja ATV Safety Hotline at 866 260 8630 ...

Page 2: ...in the age group for which an ATV is recommended he or she may not have the skills abilities or judgement needed to operate the ATV safely and may be involved in a serious accident Category Y Youth Model ATV An ATV of appropriate size intended for recreational use under adult supervision by an operator under age 16 Youth model ATVs can further be categorized as follows Category Y 6 ATV A Category ...

Page 3: ... 90 days Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA INC is not liable for any damage claim or liability claim person or otherwise resulting from the operation of this product in any way Should you experience a problem with your vehicle please call Baja Inc cust...

Page 4: ...ed to a new user or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA PROPOSITION 65 WARNING ...

Page 5: ... RIDING 16 BREAK IN 17 STARTING THE ENGINE 18 SAFETY GEAR 20 STARTING OFF 23 BRAKING 24 TURNING 25 OPERATION ON HILLS 26 CLIMBING A HILL 26 DESCENDING A HILL 27 RIDING OVER OBSTACLES 29 SKIDDING OR SLIDING 30 RIDING THROUGH WATER 31 RIDING IN COLD WEATHER 32 DRESSING FOR COLD WEATHER RIDING 33 RIDING YOUR ATV ON SNOW AND ICE 34 ACCESSORY USE AND VEHICLE LOADING 35 INSPECTION AND MAINTENANCE 37 MAI...

Page 6: ...E CHAIN CLEANING OILING AND ADJUSTING 53 TIRES 54 BRAKING 57 FRONT BRAKE DRUMS 58 REAR HYDRAULIC DISC BRAKE INSPECTION 58 GENERAL LUBRICATION 59 TROUBLESHOOTING 60 FUEL SUPPLY CHECK 60 IGNITION SYSTEM CHECK 61 TRANSPORTING 62 CLEANING PROCEDURE 63 PREPARATION FOR CLEANING 63 WASHING YOUR ATV 64 INSPECTION AFTER CLEANING 64 STORAGE PROCEDURE 65 SERIAL NUMBER LOCATION 66 SPECIFICATIONS 67 WIRE DIAGR...

Page 7: ...to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there will be some discrepancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obligation to make the sa...

Page 8: ... that every child who rides the ATV should complete a training course THIS ATV IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE An ATV handles differently from other vehicles including motorcycles and cars A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions SEVERE INJURY OR DEATH can res...

Page 9: ...schedules described in this manual Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV Never operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary t...

Page 10: ...er procedures if you stall or roll backwards when climbing a hill To avoid stalling use proper gear and maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in this manual Dismount on the uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure described in this manual Alway...

Page 11: ...ions in this manual for carrying cargo Allow greater distance for braking The combined weight of the rider and any accessories or cargo must never exceed the vehicle s load capacity of 100 lbs 45 kg Do not tow a trailer This vehicle is not designed for such use FOR MORE INFORMATION ABOUT ATV SAFETY call the Consumer Product Safety Commission at 1 800 638 2772 SVIA 1 800 887 2877 or Baja Safety Hot...

Page 12: ...8 Right Left Front Tire Rear Tire Fuel valve Seat Gas cap Choke Muffler Front Shocks Rear Shock Safety Engine kill tether Oil Cap Drive chain ATV BA50U Thumb Throttle ...

Page 13: ...a four stroke engine Please use oil as described in the chart below By using the prescribe oil you will realize the best lubrication for the engine Use the chart to select a viscosity rating based on the temperature range in your area NOTE In very cold weather below 5 F 15 C use SAE10W 50 for good starting and smooth operation ENGINE TEMP SAE 10W 30 SAE 20W 40 SAE 10W 50 C F 30 22 40 104 20 4 10 1...

Page 14: ...s ATV BEER BEER ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing cont...

Page 15: ...ntrol Loss of control can result in SEVERE INJURY or DEATH WARNING Cold tire pressure Front 4 0 5 Psi 27 6 3 5 Kpa Rear 4 0 5 Psi 27 6 3 5 Kpa Maximum weight capacity 100 lbs 45 kg NEVER ride as a passenger Passengers can cause loss of control resulting in SEVERE INJURY or DEATH WARNING ...

Page 16: ... parking brake pin set in place In this position the ATV should not move Rear Brake Lever Apply the rear brake by squeezing the rear brake lever towards the grip RUN OFF Switch With the switch in RUN position the engine can start Move switch to OFF position to stop engine Electric Start Button RUN OFF switch needs to be in RUN position before engine will start Push electric start button to start e...

Page 17: ...ct operation of fuel valve FUEL TANK CAP To open the fuel tank cap turn the fuel tank cap counterclockwise To close the fuel tank cap turn it clockwise and tighten it securely Fuel level Filler neck ON position fuel will flow to the carburetor when the engine is running or being started Gas Cap OFF position No fuel will flow into the carburetor ON OFF ...

Page 18: ...engine is off and avoid spilling fuel on a hot engine Do not smoke and make sure there are no open flames or sparks in the area Avoid breathing gasoline vapors Keep children and pets away when you are refueling the ATV WARNING Improperly installing the seat could be hazardous Failing to install the seat properly could allow the seat to move and cause the rider to lose control Make sure you are in ...

Page 19: ...tice review the control system on your ATV before riding Learn to find these controls without looking for them because you will not have time to look for them when you are riding Canadian residents must obtain review and follow all provincial and municipal government acts and regulations pertaining to owning and operating an off road vehicle WARNING Operating this ATV without proper instruction Th...

Page 20: ...es Proper air pressure Enough tread depth No cracks rips or other damages Fuel Enough fuel for the intended trip Fuel hose connected securely No damage to fuel tank or cap Fuel tank cap closed securely Engine stop switch Proper operation Engine oil Proper level Check the oil by inspecting the Engine Oil indicator located at the bottom of the engine The engine oil should completely fill the view wi...

Page 21: ...to cool Although it is essential to place some stress on the engine components during break in you must be careful not to load the engine too much Avoid Constant Low Rotating Speed Operating the engine at constant low rotating speed light load can cause parts to glaze and not seal properly Allow the engine to accelerate freely without exceeding the maximum throttle limit Allow the Engine Oil to Ci...

Page 22: ...s the starter button START to start the engine 6 After engine has warmed up turn choke lever back WARNING The ATV could start moving as soon as you start the engine Unexpected movement could cause you to lose control of the ATV Be sure to set the parking brake before you start the engine WARNING Running your ATV indoors where there is little or no ventilation could be hazardous Breathing in exhaus...

Page 23: ...ver operate the ATV on any paved surfaces including sidewalks driveways parking lots and streets WARNING Operating this ATV on public streets roads or highways You may collide with another vehicle Never operate this ATV on any public street road or highway even a dirt or gravel one In many states is it illegal to operate ATVs on public streets roads and highways WARNING Carrying a passenger on thi...

Page 24: ...of gloves strong boots that are over the ankle long pants and a long sleeve shirt WARNING Operating this ATV without wearing an approved motorcycle helmet eye protection and protective clothing Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in an accident and increases y...

Page 25: ...rience WARNING Attempting wheelies jumps and other stunts Increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off WARNING Operating this ATV after consuming alcohol or drugs Could seriously affect your judgement Could cause you to react more slowly Could affect your balance and perception Could result in an accident Never consu...

Page 26: ...your ability to control the ATV or could cause you to lose your balance and fall off of the ATV If you remove a foot from the footrest your foot or leg may come into contact with the rear wheels which could injure you or cause an accident Always keep both hands on the handlebars and both feet on the foot rests of your ATV during operation WARNING Failing to use extra care when operating this ATV o...

Page 27: ...e off the ground and cause loss of control of the ATV Always open the throttle gradually when you want to accelerate Open throttle gradually to move forward RIDING YOUR ATV WARNING Failure to use extra care when operating on excessively rough slipper or loose terrain Could cause loss of traction or vehicle control which could result in an accident including an overturn Do not operate on excessivel...

Page 28: ...e to slow down before you begin to turn BRAKING WARNING Braking hard on slippery surfaces could be hazardous The ATV could skid and go out of control if you brake too hard Apply the brakes lightly and carefully on slippery surfaces WARNING Operating the parking brake when the ATV is moving could be hazardous The front wheels could lock and it will cause a skid and an accident Use the parking brake...

Page 29: ...ove your body weight farther toward the inside of the turn to maintain your balance Natural turning forces which can push the vehicle to the outside of the turn increase as the speed or the turn sharpness increases This means you must lean your body farther into the turn as you go faster or turn more sharply This prevents the vehicle from tipping over to the outside of the turn If your ATV starts ...

Page 30: ...hills improperly Could cause loss of control or cause ATV to overturn Always follow the proper procedures for climbing hills as described in this owner s manual Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over ba...

Page 31: ...limbing the hill 4 Slow down gradually when you reach the top of the hill WARNING Going down a hill improperly Could cause loss of control or cause ATV to overturn Always follow proper procedures for going down hills as described in the owners manual NOTE a special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shift your ...

Page 32: ...icle to lean sharply to one side Go straight down the hill if possible WARNING Improperly crossing hills or turning on hills Could cause loss of control or cause ATV to overturn Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the owner s manual on level ground Be very careful when turning on any hill Avoid crossing the side of a steep ...

Page 33: ...g backwards or improperly dismounting while climbing a hill Could result in ATV overturning Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply brakes Lock parking brake after you are stopped If you begin rolling backwards Keep weight uphill Never apply the rear brake while rolling backwards Apply the front brake When fully stopped ...

Page 34: ...e control of this ATV You may also regain traction unexpectedly which may cause the ATV to overturn Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control SKIDDING OR SLIDING You may experience skidding or sliding...

Page 35: ...ating this ATV through deep or fast flowing water could be hazardous The ATV tires may float losing traction and then loss of control This could lead to an accident Never operate this ATV in fast flowing water or in water deeper than described in this section Remember that wet brakes may reduce the stopping ability Test your brakes after leaving the water If necessary apply the brakes several time...

Page 36: ...he brakes do not regain full stopping power ask your authorized service center to check them before you continue riding your ATV Water that enters the brakes may freeze after you park your ATV The frozen water can prevent wheels from turning or the brakes from working After riding through water mud snow or slush it is important to dry the brakes before parking the ATV To dry the brakes apply them ...

Page 37: ...ention of hypothermia Information is available at libraries and through government agencies Plan your winter rides with safety and comfort in mind Dress for the worst conditions you might encounter Be prepared for bad weather and ATV breakdowns Wear warm water resistant clothing such as thermal underwear snowmobile suits lined gloves and boots and wool socks WARNING Operating your ATV in cold weat...

Page 38: ...f control Severe injury or death could occur if you lose control of the ATV Go slowly and be careful when riding on snow covered terrain Always be alert to changing terrain conditions WARNING Riding on a frozen lake or river could be hazardous Serious injury or death could occur if the ice breaks and you could fall into the cold water Check with local authorities to verify the thickness of the ice...

Page 39: ... vehicle s load capacity of 100 lbs 2 Check accessory mounting brackets and other attachments to make sure they provide a rigid non movable mount 3 Accessories added to the handlebar of the ATV should be as light as possible The extra weight would cause the vehicle to be harder to steer 4 Do not add accessories or cargo which interferes with controls or other equipment 5 Do not carry heavy or bulk...

Page 40: ...f the vehicle Locate cargo weight as close to the center of the vehicle if possible 7 Secureyourloadwell Shiftingweightcanaffectyourabilitytohandlethe vehiclesafely 8 Ride at slow speeds and avoid hills when carrying cargo Carrying loads would affect the stability and handling of your ATV 9 Allow enough stopping distance Stopping distance increases if you carry loads Use engine braking as much as ...

Page 41: ...NCE CAUTION If you use your ATV under severe conditions it will need maintenance more often than shown in the chart Operating your ATV under severe conditions causes more wear on your ATV Severe conditions include operating under frequent full throttle or in dusty wet sandy or muddy areas These conditions could cause the ATV to wear more quickly Perform maintenance more often than shown in the cha...

Page 42: ...ir Cleaner C Exhaust pipe bolt and muffler bolt T T T Cylinder head cylinder and muffler C C Spark plug C R Valve clearance Check Adjust I Idle Speed I I I Throttle cable I I I Fuel line I I I Brakes I I I Tires Inspect every month Drive Chain Clean lubricate and inspect each time the ATV is ridden Suspension I Steering I I I Chassis bolts and nuts T T T I Inspect and clean adjust lubricate or rep...

Page 43: ...djustment or another plug type may be needed Consult your authorized dealer or BAJA INC if your plug insulator is not a light brown color CAUTION Failing to use the proper spark plug could damage your ATV An improper spark plug may have an incorrect fit or heat range for your engine This may cause severe engine damage which may not be covered under warranty Use only spark plug recommended for this...

Page 44: ... 6 0 7mm 024 027 for good ignition Use a thickness gauge to check the gap CAUTION Improper installation of the spark plug could damage your ATV An overly tight or cross threaded spark plug will damage the aluminum threads of the cylinder head Carefully turn the spark plug by hand into the threads If the spark plug is new tighten it with a wrench about turn past finger tight If you are reusing the ...

Page 45: ...ill make excess noise if the gap is too large in air valve If gap is too small valve operation will be hindered which could result in valve malfunction and failure Therefore air valve gap must be checked periodically If you have the proper tools and are mechanically proficient instructions on adjusting the valve clearance are given in the service manual If assistance is needed please contact Baja ...

Page 46: ...ILDREN AWAY FROM THE AREA WHILE THIS PROCEDURE IS BEING PERFORMED POISON CAUSES SEVERE BURNS Contains sulfuric acid Avoid contact with skin eyes or clothing To prevent accidents rinse empty container with water ANTIDOTE External flush with water Internal Call physician immediately Drink large quantities of water or milk Follow with milk of magnesia beaten eggs or vegetable Eyes Flush with water fo...

Page 47: ...in battery holes until electrolyte is completely drained Never leave children unattended around battery If air bubbles cease to float to the top of the electrolyte bottles tap lightly on top DO NOT remove container from battery while it is draining Never cut or pierce electrolyte container After all the electrolyte has drained from the bottles into the battery pull plastic electrolyte bottles gent...

Page 48: ...firmly with both hands to seat the caps Do not pound or hammer The battery is now sealed see figure 25 Locate battery compartment on ATV The battery compartment is located under the left rear fender see figure 26 Remove bolts from battery compartment cover and install battery Attach red positive cable to positive terminal on battery Then attach black negative cable to negative terminal on battery ...

Page 49: ...s to add water to battery Always wear safety glasses and charge in a ventilated area If battery gets hot to the touch discontinue charging and allow battery to cool down Do not use fast charging unless it is an emergency At the beginning or end of charging turn off the charger first in order to prevent electric spark and explosion Charge in a well ventilated area DO NOT smoke around batteries and ...

Page 50: ...ehicle with an inadequate throttle lever free distance could be hazardous Inadequate throttle lever free distance could cause engine speed to rise suddenly when you turn the handlebars This can lead the rider to lose control Adjust the throttle lever free distance so that engine idle speed does not rise due to handlebar movement INSPECTION AND MAINTENANCE Speed limit adjustment To limit the speed ...

Page 51: ...nt of the idle speed could be hazardous An idle speed that is too high could cause the ATV to launch forward when you start the engine This may cause an accident Excessive engine wear may also result if idle speed is adjusted improperly or when the engine is not fully warmed up Adjust the idle to the correct speed Make sure the engine is fully warm before adjusting the engine idle speed Idle adjus...

Page 52: ...rty and dusty areas To change oil 1 Park the vehicle on level ground 2 Remove the oil cap 3 Remove the oil drain bolt and drain the oil into a bucket 4 Reinstall the oil drain bolt 5 Pour fresh oil of the specified type through the oil fill hole NOTE Approximately 900ml 1 Qt of oil is required 6 Tighten the oil cap 7 Dispose of used oil as per governmental regulations ...

Page 53: ...s dish washing gloves when changing oil If oil contacts your skin wash thoroughly with soap and water Launder any clothing or rags if wet with oil Recycle or properly dispose of used oil CAUTION Failure to use the correct oil could harm your ATV Be sure to use the oil specified in the FUELAND OIL RECOMMENDATION section CAUTION Running the engine without an adequate amount of engine oil could cause...

Page 54: ...be hazardous If the air cleaner element did not filter dirt severe engine damage would occur if the dirt entered the running engine Never run the engine without the air cleaner element in place CAUTION Failing to inspect the air cleaner element frequently if the vehicle is used in dusty wet or muddy conditions could damage your ATV The air cleaner element could become clogged under these condition...

Page 55: ...w dirt and dust to enter the engine causing damage CAUTION A torn air filter could damage your ATV Dirt and dust may get inside of the engine if the element is torn Examine carefully the element for tears before and after cleaning it Replace the element with a new one if it is torn CAUTION Failing to position the air cleaner element properly could damage your ATV Air will bypass the air cleaner el...

Page 56: ...ssary consult your authorized service center The drive chain is damaged means that the sprockets may also be damaged Inspect the sprockets as specified below Good Worn If you find any of these problems with your sprocket consult BAJA INC or your local service center WARNING Failing to maintain the chain properly before each riding could be hazardous Riding with the chain in poor condition could le...

Page 57: ...t the drive chain slack before each use of the ATV could be hazardous Too much chain slack could cause the chain to come off the sprockets resulting in an accident or serious damage to the ATV Inspect the drive chain slack before each use 20 30 mm 0 8 1 2 in You can adjust the drive chain as follows 1 Loosen 4 bolts A 2 Adjust slack in the drive chain by turning the adjusting nuts clockwise or cou...

Page 58: ... traction tire life and rider comfort Be sure that the tires are inflated to the pressures shown below Tire pressure should only be measured or adjusted when the tires are cold WARNING Using worn tires could be hazardous Thetractionofthevehiclewillbedecreased Thisincreasesyourriskof havinganaccident Replacethefrontandreartireswhenthedepthonthetreadis4 0mm 0 16in orless Front Rear Size 145 70 6 145...

Page 59: ...of an accident Always use the size and type of tires specified Always maintain proper tire air pressure as described in this section WARNING Operating this ATV with improper modifications Improper installation of accessories or modifications to this vehicle may cause changes in handling which in some situations could lead to an accident Never modify this ATV through improper installation or use of...

Page 60: ...s from a cut or if the puncture cannot be repaired using a plug the tire should be replaced When operating your ATV in areas here transportation or service facilities are not readily available it is strongly recommended that you bring a plug type repair kit and a tire air pump with you WARNING Overfilling the air to the tires could be hazardous If you put too much air into the tire may burst and c...

Page 61: ...inspect brake wear often Operating in mud water sand or other extreme conditions can cause accelerated brake wear This could lead to an accident If you operate your vehicle under these conditions the brake must be inspected more often than recommended in the MAINTENANCE SCHEDULE WARNING Failing to maintain the brake shoes or pads could be hazardous Riding with worn brake shoes pads or shoes that a...

Page 62: ...fluid Level Brake fluid reservoir Brake fluid hose Brake caliper You can also adjust the front brake cable at the front wheel by the brake drum 1 Turn nut 1 clockwise to tighten the tension on the cable and counter clockwise to loosen the tension 2 After any adjustment of the brake check again to make sure the front wheels cannot turn when the brake is applied Nut 1 Front Brake Cable Adjustment 1 ...

Page 63: ...when you use your ATV in severe conditions Your authorized service center should do general lubrication as shown in the MAINTENANCE CHART The authorized service center will lubricate the vehicle such as wheel bearings swing arm bearings steering shaft holder cables etc O Oil G Grease 1 Steering shaft holder 2 Brake cable 3 Drive chain 4 Throttle cable 5 Throttle lever G 5 3 O INSPECTION AND MAINTE...

Page 64: ...ine for a few seconds Shut off engine d Loosen the drain screw and check that the carburetor is filled back up with fuel e If fuel is reaching the carburetor the ignition system should be checked next WARNING Draining fuel from the carburetor could be hazardous Fuel could catch fire if you do not handle it properly When draining the carburetor be sure to shut the engine off Do not smoke and never ...

Page 65: ...it if necessary 3 Make sure the fuel valve is not clogged and the fuel tank is not clogged either 4 Check the idle speed If necessary adjust it using a tachometer The correct idle speed is 1400 1600 r min WARNING Performing the spark test improperly could be hazardous You could get a high voltage electrical shock if you are not familiar with this procedure Do not perform this check if you are not ...

Page 66: ...When draining fuel from the carburetor be sure to shut the engine off Do not smoke and never drain or refuel in an area where there are open flames or sparks Do not spill the fuel or you may create a fire hazard Dispose of the drained fuel properly CAUTION Failing to secure the ATV properly could be hazardous Failing to secure the vehicle properly may result in an accident or damage to the vehicle...

Page 67: ...uce engine cooling ability conceal damage or increase wear of certain parts It is important to remove all debris during cleaning PREPARATION FOR CLEANING Wash the ATV before any mud dries on the ATV Block or seal the end of the exhaust pipe muffler using a piece of plastic wrap cloth rag or another method to prevent water from entering engine CAUTION High pressure washers could damage your ATV Hig...

Page 68: ... be used Be careful with brushes as they may scratch plastic or painted surfaces Rinse the ATV thoroughly with clean water Dry all areas using a chamois or soft absorbent cloth INSPECTION AFTER CLEANING Remove the rags or wrapping from the exhaust pipe For extended life of your ATV lubricate according to GENERAL LUBRICATION section Follow the procedures in the INSPECTION BEFORE RIDING section to c...

Page 69: ...rmal pressure EXTERNAL 1 Spray all vinyl and rubber parts with rubber protection 2 Spray unpainted surfaces with rust preventative 3 Coat painted surfaces with car wax PROCEDURE FOR RETURNING TO SERVICE 1 Clean the entire vehicle 2 Make sure that the vehicle is properly lubricated 3 Perform the INSPECTION BEFORE RIDING as listed in this manual 4 Start the vehicle as outlined in this manual WARNING...

Page 70: ...o help your authorized service center or BAJA INC order parts The frame number is stamped on the front of the frame as shown in the photograph The engine serial number is stamped on the left side of the crankcase Write down the serial numbers here for your future reference Frame No VIN Engine No Engine number Frame No VIN SERIAL NUMBER LOCATION ...

Page 71: ... 159 lbs Weight Capacity 45Kg 100 lbs ENGINE Type four stroke air cooled Number of cylinders 1 Bore X Stroke 39x41 4mm Displacement 49cc Corrected Compression ratio 10 0 1 BRAKES Front Brake Drum brake Rear brake Hydraulic disc TIRES Front tire size 145 70 6 4 psi Rear tire size 145 70 6 4 psi ELECTRICAL Ignition type CDI Spark plug A7TC SPECIFICATIONS ...

Page 72: ...68 WIRE DIAGRAM OFF ON Fuse Safety switch Battery Start relay Motor Start button Main switch Rectifier Rear lamp CDI Brake lever switch Ignition coil Spark plug Magneto ...

Page 73: ... your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance or lack of maintenance records or receipts You are responsible for presenting your vehicle to an authorized dealer as soon as a problem exists The warranty repairs should be completed in a reasonable ...

Page 74: ...control system If such a replacement part is used and an authorized dealer determines it is defective or causes a failure of a warranted part your claim for repair to bring your vehicle into compliance with applicable standards may be denied This Emission Control System Warranty is in addition to the standard Limited Warranty EXCLUSIONS AND LIMITATIONS This warranty does not cover the following Fa...

Page 75: ...t liable to any person for incidental consequential or special damages of any description whether arising out of express or implied warranty or any other contract negligence or other tort or otherwise No express emission control system warranty is given by the Distributor except as specifically set forth herein Any emission control system war ranty implied by law including any warranty of merchant...

Page 76: ...Baja INC P O Box 61150 Phoenix AZ 85082 Toll free 888 863 2252 Tel 602 443 9180 ...

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