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Bailey NIAO01, Instruction

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INSTALLATION

SETUP/PHYSICAL INSTALLATION

I-E96-438A   

2 - 5

2. Insert the other end of the cable into the termination
mounting unit (TMU) backplane slot assigned to the IAO termi-
nation module. The cable should latch securely in place. Card
edge connector P1 of the IAO termination module connects to
this end of the cable.

NKTU02 AND NKTU12 CABLES

The KTU cables connect the IAO termination module to the
AOM module. The KTU cable is a round shielded cable. To
install the cable:

NOTE: If the AOM module is installed, pull it several inches from the
backplane 

before installing the cable.

1. Insert the J2 end of the cable into the module mounting
unit backplane slot assigned to the AOM module. The cable
should latch securely in place. Card edge connector P3 of the
AOM module connects to this end of the cable.

2. Connect the J2 shield wire to the shield bus bar.

3. Insert the J1 end of the cable into the termination mount-
ing unit (TMU) backplane slot assigned to the IAO termination
module. The cable should latch securely in place. Card edge
connector P1 of the IAO termination module connects to this
end of the cable.

4. Install a cable retaining bracket to the rear of the TMU unit.

Installing the Termination Module

The IAO termination module inserts into a standard INFI 90
termination mounting unit (TMU) and occupies one slot. To
install:

1. Remove (pull off) the front cover of the termination module
before trying to install the cable. Use the following procedure
when installing the cable.

2. Verify the slot assignment of the IAO termination module.

3. Align the IAO termination module with the guide rails in
the termination mounting unit and partially insert the module.

4. Push down the plastic stop and insert the module until it is
latched into the TMU unit.

5. Install the front cover.

Summary of Contents for NIAO01

Page 1: ... Process Control and Automation Solutions from Elsag Bailey Group E96 438 Analog Output Termination Module NIAO01 ...

Page 2: ...MENTS ÉLECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR FRÉQUENCE RADIO DES PRÉCAUTIONS DEVRONT ÊTRE PRISES LORS DE L UTILISATION DU MATÉ RIEL DE COMMUNICATION PORTATIF LA PRUDENCE EXIGE QUE LES PRÉCAUTIONS À PRENDRE DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE PERTURBATIONS DU PROCÉDÉ L ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L ASPECT SÉCURITAIRE...

Page 3: ...ocess modules The NIAO01 Ana log Output Termination Module provides an interface between the IMAOM01 Analog Output Module and eight analog out puts This product instruction explains how to install and use the NIAO01 Analog Output Termination Module Registered trademark of Elsag Bailey Process Automation ...

Page 4: ...hrough 4 2 Original 5 1 Original A 1 through A 2 Original Index 1 Original When an update is received insert the latest changed pages and dispose of the super seded pages NOTE On an update page the changed text or table is indicated by a vertical bar in the outer mar gin of the page adjacent to the changed area A changed figure is indicated by a vertical bar in the outer margin next to the figure ...

Page 5: ...utions to insure that contact with energized parts is avoided when servicing SPECIFIC CAUTIONS Remove modules slave master or termination from their assigned slots before installing a cable to that slot p 2 4 It is strongly recommended that all power cabinet I O etc be turned off before doing any termination module wiring Failure to do so could result in equipment damage Do not apply power until a...

Page 6: ...s composants sous tension durant l entretien ATTENTIONS D ORDRE SPÉCIFIQUE Retirer les modules asservi maître ou carte de raccordement de leur position assignée avant d installer un câble à cette position p 2 4 II est fortement recommand que toutes les alimentations armoire E S etc soient coupées avant d effectuer quelque raccord que ce soit sur un carte de raccordement Un manquement à ces instruc...

Page 7: ... 2 Fuse Installation 2 2 Dipswitch Configuration 2 3 Cabling Connections 2 3 Cable Installation 2 4 NKTM01 Cable 2 4 NKTU02 and NKTU12 Cables 2 5 Installing the Termination Module 2 5 Terminal Wiring 2 6 SECTION 3 MAINTENANCE 3 1 INTRODUCTION 3 1 MAINTENANCE SCHEDULE 3 1 SECTION 4 REPAIR REPLACEMENT PROCEDURES 4 1 INTRODUCTION 4 1 MODULE REPLACEMENT PROCEDURES 4 1 FUSE REPLACEMENT PROCEDURES 4 2 S...

Page 8: ...e 2 7 A 1 Analog Output Module Layout A 1 List of Tables No Title Page 1 1 Reference Documents 1 2 1 2 Glossary of Terms and Abbreviations 1 3 1 3 Nomenclature 1 3 1 4 NIAO01 Termination Module Specifications 1 4 2 1 NIAO01 Termination Module Dipswitch Settings 2 3 2 2 NIAO01 Termination Module Cable Applications 2 4 3 1 Maintenance Schedule 3 1 5 1 Spare Parts List 5 1 A 1 Example AOM Module Addr...

Page 9: ...field device may be powered from the termination module Figure 1 1 shows an example IAO termination module application INTENDED USER System engineers and technicians should read this manual before installing and placing the IAO termination module into operation Do not put the IAO termination module into opera tion until this instruction is read and understood Figure 1 1 Example NIAO01 Termination ...

Page 10: ...o observe when handling modules and setup procedures required before module operation This sec tion also discusses dipswitch settings and installation procedures Maintenance Provides a maintenance schedule Repair Replacement Procedures Details how to replace an IAO termination module Support Services Describes the support services spare parts training docu mentation etc available from Bailey Contr...

Page 11: ...ated with such a setup Dipswitch A dual in line package that contains switches INFI NET Advanced data communication highway Module Bus Peer to peer communication link used to transfer information between intelligent modules within a process control unit Plant Loop Network 90 data communication highway Termination Module Provides input output connection between plant equipment and the INFI 90 Netwo...

Page 12: ...pheric Pressure Air Quality No values available at this time Keep cabinet doors closed Do not use communication equipment closer than 2 meters from the cabinet 0 to 70 C 32 to 158 F 0 to 95 up to 55 C 131 F noncondensing 0 to 45 up to 70 C 158 F noncondensing Sea level to 3 km 1 86 miles Bailey equipment should be operated and stored in a noncorrosive environment Cooling Requirements No cooling is...

Page 13: ...re ready to install them in the system Save the bag for future use 2 Ground Bag Before Opening Before opening a bag con taining an assembly with CMOS devices touch it to the equip ment housing or a ground to equalize charges 3 Avoid Touching Circuitry Handle assemblies by the edges avoid touching the circuitry 4 Avoid Partial Connection of CMOS Device Verify that all devices connected to the modul...

Page 14: ...tall the IAO ter mination module The required procedures are fuse installa tion dipswitch configuration installing the termination module cable connection and termination wiring Fuse Installation Two fuses should be installed with every IAO termination mod ule Verify the fuses are installed in fuse clips F1 and F2 see Figure 2 1 for fuse clip locations Fuse F1 is a 5 0 amp 250 volt fuse used for 2...

Page 15: ... provides termination points for the analog output module Figure 2 2 shows the cable connec tion between the IAO termination module and the AOM mod ule The cable can be either the NKTM01 Termination Module Cable ribbon cable the NKTU02 Termination Module Cable PVC jacket or the NKTU12 Termination Module Cable non PVC jacket Table 2 2 lists the IAO termination module cable applications Table 2 1 NI...

Page 16: ...he cable should latch securely in place Card edge connector P3 of the AOM module connects to this end of the cable Figure 2 2 Cable Connections T00714A P1 P3 P1 NKTM01 NKTU02 12 NIAO01 IMAOM01 Table 2 2 NIAO01 Termination Module Cable Applications Nomenclature Description Maximum Length meters feet Application Connector NKTM01 ribbon cable 30 100 Connects IAO termination module to AOM module P1 on...

Page 17: ... of the cable 2 Connect the J2 shield wire to the shield bus bar 3 Insert the J1 end of the cable into the termination mount ing unit TMU backplane slot assigned to the IAO termination module The cable should latch securely in place Card edge connector P1 of the IAO termination module connects to this end of the cable 4 Install a cable retaining bracket to the rear of the TMU unit Installing the T...

Page 18: ...ield wiring shields 3 Connect an 18 AWG wire from the 24 VDC bus of the ter mination mounting unit to the 24 VDC terminal of the IAO termination module 4 Connect an 18 AWG wire from the common bus of the ter mination mounting unit to the common terminal of the IAO termination module 5 Connect an 18 AWG wire from the ground terminal of the IAO termination module to the cabinet chassis ground bolt 6...

Page 19: ... 12 7 13 14 6 15 16 5 17 25 18 4 19 20 3 21 22 2 23 24 1 TERMINAL NUMBER ANALOG OUTPUT NUMBER GROUND COMMON 24 VDC AUX GROUND SHIELDS AUX 24 VDC NOTE DIPSWITCH NUMBERS S1 S8 CORRESPOND NUMERICALLY TO ANALOG OUTPUT NUMBERS AO1 AO8 T00716A P1 EDGE CONNECTOR TERMINAL NUMBERS FIELD DEVICES AUX 24 VDC AUX GROUND 24 VDC COMMON GROUND T00715A NIAO01 F1 F2 S8 1 OPEN 4 2 3 S3 1 OPEN 4 2 3 S1 1 OPEN 4 2 3 S...

Page 20: ...tenance schedule MAINTENANCE SCHEDULE Execute the tasks in Table 3 1 at the specified intervals Table 3 1 Maintenance Schedule Task Interval Clean and tighten all power and field wiring connections Every 6 months or during plant shutdown whichever occurs first Use a static safe vacuum cleaner to remove dust from Termination modules Termination mounting unit ...

Page 21: ...dule If not already installed insert the fuse into fuse clip F1 6 Verify the 3 0 amp 250 volt fuse is installed in fuse clip F2 of the replacement IAO termination module If not already installed insert the fuse into fuse clip F2 7 Partially insert the replacement IAO termination module into the termination mounting unit 8 Connect all wiring removed in Step 3 CAUTION It is strongly recommended that...

Page 22: ...le out far enough to gain access to the fuse clip F1 or F2 4 Remove the faulty fuse 5 Install the replacement fuse into fuse clip F1 or F2 6 Insert the termination module until it locks securely into place 7 Install snap on the front cover of the IAO termination module 8 Apply power to the cabinet containing the IAO termination module CAUTION It is strongly recommended that all power cabinet I O e...

Page 23: ...del and serial numbers if applicable 3 Bailey instruction manual number page number and refer ence figure that identifies the part Order parts without commercial descriptions from the nearest Bailey Controls Company sales office TRAINING Bailey Controls Company has a modern training facility avail able for training your personnel On site training is also avail able Contact a Bailey Controls Compan...

Page 24: ...her standard outputs individual one to five VDC or four to 20 milliamps or zero to ten VDC for all eight outputs Table A 2 shows how to set the jumpers on the AOM module When jumper E3 is set for standard outputs jumpers E6 AO8 through E13 AO1 set analog outputs one through eight for either four to 20 milliamps or one to five VDC NOTE Do not move jumpers E1 and E2 They are factory installed Figure...

Page 25: ... Switch Settings S2 Address Example Dipswitch Position Binary Value 1 16 2 8 3 4 4 2 5 1 7 0 0 1 1 1 15 0 1 1 1 1 31 1 1 1 1 1 NOTE 0 OPEN or OFF 1 CLOSED or ON Table A 2 Jumper Settings Signal Jumper E3 Jumpers E6 E13 4 20 mA 1 5 VDC 0 10 VDC 1 2 3 1 2 3 1 2 3 1 2 3 T00718A 1 2 3 1 2 3 T00718A ...

Page 26: ...Intended user 1 1 J Jumper settings A 2 L Layout AOM module A 1 NIAO01 termination module 2 2 M Maintenance schedule 3 1 Module description 1 2 N Nomenclature 1 3 O Output termination example 2 7 Overview 1 1 R Reference documents 1 2 Replacement Fuse 4 2 Parts and ordering information 5 1 Termination module 4 1 S Setup physical installation 2 2 Spare parts list 5 1 Special handling 2 1 Specificat...

Page 27: ... 8756 ASIA PACIFIC 152 Beach Road Gateway East 20 04 Singapore 189721 Telephone 65 391 0800 Telefax 65 292 9011 EUROPE AFRICA MIDDLE EAST Via Puccini 2 16154 Genoa Italy Telephone 39 10 6582 943 Telefax 39 10 6582 941 GERMANY Graefstrasse 97 D 60487 Frankfurt Main Germany Telephone 49 69 799 0 Telefax 49 69 799 2406 Form I E96 438A Litho in U S A 393 Copyright 1993 by Elsag Bailey Process Automati...

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