Bailey Discovery 100 Owner'S Manual Download

Page: 99 / 101

5-13

General

5.6.6

FAULT -

Trailer brakes inoperative

Cause

Cure

Brakes underadjusted.

Check action and rectify.

Lining contamination.

Replace brake shoe assemblies.

Seized cables.

Free off or replace.

Linings worn out.

Replace brake shoe assemblies.

5.6.7

FAULT -

Hot brakes

Cause

Cure

Brakes overadjusted.

Re-adjust as described.

Hub bearings overtight.

Re-adjust as described.

Pull-off spring broken.

Replace spring.

Seized cables.

Free off or replace.

5.6.7

FAULT -

Handbrake will not hold trailer on slope

Cause

Cure

Incorrect adjustment at spring cylinder.

Re-adjust as described.

5.7

REFRIGERATOR - FAULT FINDING

5.7.1

FAULT -

No 230V fridge operation

Cause

Cure

230V socket that the fridge is plugged

Usually located either under the oven or in the

into not connected or switched on.

front bunk. Check plug is located correctly and
turn on the switch.

Summary of Contents for Discovery 100

Page 1: ...Owner s Manual ...

Page 2: ..._______________________________________ Tel No _________________________________________________________________ Key Nos All Doors _____________________________________________________ Water Filler Cap ________________________________________________ Retailer s Name _________________________________________________________ Address ________________________________________________________________ __...

Page 3: ... travel services Add a free Sites Directory and a top class monthly magazine plus the fact that you can save your whole year s membership subscription in reduced pitch fees in just a week Why not request an information pack today and see for yourself The essential accessory for your new caravan Enjoy all these benefits of Club membership Over 200 Club Sites at special rates to members Some 2 700 s...

Page 4: ... 14 Waste Grey Water System 3 5 3 2 THE GAS SYSTEM 3 5 3 2 1 General information 3 5 3 2 2 Types of gas 3 6 3 2 3 Changing Gas Cylinders 3 7 3 2 5 Gas safety advice 3 7 3 2 6 Awning Space LPG Appliance Exhaust 3 7 3 2 7 Gas Leaks 3 8 3 2 8 Ventilation 3 8 3 3 THE ELECTRICAL SYSTEM 230 VOLT 3 9 3 3 1 On arrival at caravan site 3 9 3 3 2 On leaving caravan site 3 10 3 3 3 Generators 3 10 3 3 4 Overs...

Page 5: ...Uncoupling 4 35 4 16 13 Checking the efficiency of the left right friction pads 4 35 4 16 14 Manoeuvring operation 4 35 4 16 15 Noises whilst driving 4 36 4 16 16 Remedial Action 4 36 4 16 17 Storing 4 36 4 16 18 Towing ball 4 36 4 16 19 Overrunning device 4 36 4 16 20 Jockey wheel 4 37 4 16 21 Brake linkage 4 37 4 16 22 Corner steadies 4 37 4 16 23 Braking system adjustment 4 37 4 16 24 Chassis L...

Page 6: ...as reduced flow from cold 5 9 5 4 5 FAULT Reduced flow from both hot and cold taps 5 9 5 4 6 FAULT Reduced flow from either taps 5 9 5 4 7 FAULT Warm water flow out of cold tap 5 9 5 4 8 FAULT Water Heater pressure relief valve venting water 5 10 5 4 9 FAULT Water heater difficult to drain 5 10 5 5 ROOM HEATER FAULT FINDING 5 11 5 5 1 FAULT Heater will not light 5 11 5 5 2 FAULT Heater lights 5 11...

Page 7: ... out by a competent owner On the other hand this book is used by caravanners who want to find out how things work and to learn about tasks carried out by servicing specialists Trevor Watson Director General of The Caravan Club wrote This remarkable book covers just about all you will need to know to get the most from your caravan Price 15 99 inc postage To ensure you enjoy your caravanning to the ...

Page 8: ... instance to the dealer from whom the caravan was first purchased Your caravan is designed to give many years of use regular maintenance is however necessary to ensure trouble free service Your Bailey Retailer is equipped to offer service facilities repair work and any spare parts you may require Always consult your Bailey Retailer before additional equipment is fitted to ensure appropriate fixing...

Page 9: ...vice and manufacturer s warranty that comes with every new Bailey touring caravan In this way we not only ensure long term peace of mind but also enhance the resale value of your investment This cover is available at no extra cost to the customer 1 3 1 6 Year Body Shell Integrity Guarantee All Bailey products are covered by a six year Body Shell Integrity Guarantee Cover extends to the following i...

Page 10: ...retained as proof those annual inspections have been carried out 6 That in the event of any repairs being identified as being necessary during the course of an annual inspection the tourer is made available to an authorised Bailey Service Centre or Bailey Caravans Limited within 6 weeks for the purpose of carrying out the repair work 7 No repairs including the fitting of any replacement unit may b...

Page 11: ... N Vehicle Identification Number shown in the top right hand corner This 17 character V I N will be die stamped into the caravan drawbar and chemically etched on up to a maximum of 10 eye level windows To protect yourself and your touring caravan never leave the Registration Document in the caravan For security reasons keep it in a safe place If you sell the caravan please follow the instructions ...

Page 12: ...viced and maintained in accordance with this manual and the appliance manufacturer s recommendations Also that any replacement parts for an appliance conform to the appliance manufacturer s specifications and should be fitted by them or an authorised agent Your tourer is a compact living environment and appliances should be treated in the same way as those in the home to prevent any accidental bur...

Page 13: ...de available by the manufacturer over and above the standard specification for the caravan The masses relevant to your model of caravan can be found in the service handbook page 6 8 to 6 11 Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan E g optional equipment essential habitation equipment and personal effects such as clothing food b...

Page 14: ...e weight ratio This can be determined by calculation and is equal to actual laden mass of caravan x 100 kerb weight of towing vehicle As a general guide i Conventional petrol engines with a capacity up to approximately 1600cc petrol or 1800cc diesel should be adequate for towing a caravan weighing around 85 of the kerb weight of the towing vehicle ii Above 1600cc petrol or 1800cc diesel such engin...

Page 15: ... Purpose To apply a trailer s brakes if it becomes separated from its towing vehicle Having done this the cable assembly is designed to part allowing the trailer to come to a halt away from the towing vehicle Construction A thin steel cable coated in red plastic and fitted with a means of attachment for connection to the towing vehicle Operation In the event of the main coupling of the trailer sep...

Page 16: ... cable by positioning the trailer and towing vehicle at extreme angles before setting off c that it is not so slack that it can drag on the ground If left loose the cable may scrape along the ground and be weakened so that it subsequently fails to do its job The cable may also be caught on an obstacle when in motion thus engaging the trailer brakes prematurely Having followed this advice should yo...

Page 17: ...kg However this may be limited by the towing vehicle or caravan manufacturer s limit noseweight Check with the car and caravan handbook or consult your retailer The upper limit for the caravan coupling head is 100kg 2 2 8 Hitching up Before hitching up always check the following 1 All wheel bolts are tightened to the correct torque For alloy wheels the wheel bolts should be tightened to a torque o...

Page 18: ...both handles are securely fastened All gas appliances and the gas bottles must be turned off whilst towing It is recommended that a minimum of 2 people work together when hitching up the caravan to the tow vehicle 2 2 9 Hitching the caravan to the tow vehicle Ensure that the caravan is in a suitable position and secure with the handbrake fully on Fully raise all four corner steadies Shut and lock ...

Page 19: ... head is fitted with a visual indicator on the front radius to show whether or not it is properly connected to the tow ball A green band will show immediately below the red indicator button on the hitch head when a proper connection has been made Connect secondary braking cable as per the instructions in the previous section Test that the hitch is now fully engaged by slightly raising caravan hitc...

Page 20: ...e clutch 2 3 3 Caravan handling Allow for the caravan being slightly wider than the car Allow additional distance from the kerb with caravan wheels so that they are not bumped When passing other vehicles allow more than the normal clearance for driving solo Overtaking and stopping distances are increased when you are towing Always indicate in plenty of time before carrying out any manoeuvre Allow ...

Page 21: ...when being towed the width of the towing vehicle when driven solo Any additional rear view mirror fitted shall be of an approved European type and cover the field of view as stipulated by the regulations 2 3 7 Passengers Passengers are forbidden to ride in a caravan at any time 2 3 8 Snaking This is a term used to denote an unstable car and caravan combination where the caravan weaves from side to...

Page 22: ...e mixed It is dangerous and can cause snaking Fit only tyres that are of the identical specification on each side 2 3 12 Tyre Wear and Damage The legal requirements for tread depth 1 6mm on motor vehicles apply also to caravans In order to equalise wear it is suggested that wheels be balanced and changed around from time to time Caravan tyres will usually deteriorate from atmospheric effects long ...

Page 23: ...ly particularly for distortion of flanges and the wheel dish Wheels damaged or distorted or having the wheel bolt seating cracked or deformed must not be repaired If a wheel or tyre has to be changed it should be of the same type of construction and size as originally fitted Only use a spare wheel and tyre recommended by Bailey Caravans which should be of the same specification as those fitted to ...

Page 24: ...ke on both the car and caravan fully applied iii Lower the corner steadies as a safety measure to stabilise the caravan Chock the un punctured wheel on the opposite side of the caravan to prevent any movement iv Slacken off the wheel bolts by no more than one quarter of a turn on the wheel that requires changing Do not fully undo them v Place the jack plate under the axle tube as near as possible ...

Page 25: ...wer the corner steadies until they are in firm contact with the ground Under no circumstances should the corner steadies be used as a jack as they are only a means of stabilising the caravan Levelling pads or boards should be used under the steadies where the ground is soft or uneven In extreme cases where it is necessary to raise a wheel off the ground for levelling purposes further adequate supp...

Page 26: ...2 14 2 Caravan Tow Vehicle ...

Page 27: ...system leakage and air getting into the system When refilling your water container always disconnect the plug from the housing and re submerge the pump in the container before you switch the pump on again To remove the pump assembly raise the lid to clear the plug shoulder from the lid recess hold the pump at the plug whilst retracting it from the socket 3 1 3 Routine Maintenance Ensure the hose a...

Page 28: ...nd shake the pump assembly in the water Then switch on again 3 1 6 Priming the System Place pump into the container submerging pump Place pump plug assembly into inlet socket close lid ensuring plug assembly shoulder locates into lid recess Open all kitchen and bathroom taps to release air from system Close the yellow water heater drain down tap located next to the water heater unit Switch on 12 v...

Page 29: ...illed direct from the site supply using a hose The capacity of the inboard water tank is approximately 42 litres 9 2 gallons Always disconnect the external pump plug once filling operation is completed Water can now be obtained from the in board tank by switching pump switch on the control panel to INT position and opening the appropriate tap An LED located on the main control panel will flash on ...

Page 30: ...drain thoroughly The submersible pump should be shaken out and stored in a dry place Open drain plug on water heater It is essential that the lever of ceramic ball mixer taps is fully raised and in the central position Failure to do this will not allow both the hot and cold water system to fully drain and will result in frost damage 3 1 12 Setting up the Water System Refit old filters a Check all ...

Page 31: ...pon arrival at the caravan site advice should always be sought from the site manager as to where waste Grey water is to be disposed of 3 2 THE GAS SYSTEM All gas appliances fitted to your Bailey caravan are suitable for operation on both Butane and Propane without the need for adjustment 3 2 1 General information Gas Cylinders Bottled Liquid Petroleum Gas LPG is the most convenient portable source...

Page 32: ...or tightness Finally make sure that each gas appliance is working efficiently to the recommendations of the appliance manufacturers The regulator is a governing device which adapts the bottle pressure to one that suits the equipment in the caravan Some industrial LPG appliances operate at high pressure and require a high pressure regulator This often has an adjusting handle on it Never use such a ...

Page 33: ... Turn off cylinder valve and all gas appliances Remove the gas hose regulator from the cylinder Release retaining strap Remove cylinder from gas locker and stand on ground Fit plastic protecting cap to cylinder With the full cylinder Place cylinder in cradle in gas locker Remove plastic protector from cylinder Connect the gas hose Connect retaining strap Turn on cylinder valve and then systematica...

Page 34: ...ation of the highly poisonous gas carbon monoxide Carbon Monoxide is odourless colourless and tasteless and will rapidly cause unconsciousness and death with little or no warning prior to collapse There is no danger when adequate ventilation is provided Under no circumstances should the caravan s ventilation be blocked or obstructed in any way High level ventilation is via the roof lights The low ...

Page 35: ...arthed Never accept a supply from a socket outlet or plug having only two pins or from a lighting outlet Check that any residual current device earth leakage circuit breaker in the mains supply to the caravan has been tested within the last month After connection to site supply test again Make sure that the switch at the site supply point is off Make sure that the caravan RCD unit is switched off ...

Page 36: ...Start the generator and allow to run for a few minutes to stabilise Connect the caravan to the generator Switch on 16 amp miniature circuit breaker Switch on the residual current device Switch on the fridge 230 volt phase or plug in a 230v light to one of the 13amp sockets This is to provide a load on the generator and help remove any spikes in the supply which can damage the charger unit Switch o...

Page 37: ...nt device and trip the main switch to the OFF position This switch is only re settable after elimination of the fault To re set operate the switch as for M C B s Every time you connect to a site supply the RCD should be checked by operating the test button marked T The unit should immediately switch to the OFF position If the unit does not switch off then a qualified electrician should be consulte...

Page 38: ...olt AC supply into 12 volt DC This enables the 12 volt equipment in the caravan to function and charges the caravan leisure battery A fully charged caravan leisure battery should read 13 8 volts on the voltmeter mounted in the control panel The charger is capable of charging leisure batteries and will not overcharge The 12 volt system is designed to operatewith a leisure battery in circuit and sho...

Page 39: ...ses are located in the caravan bed box It has 12 fuses each having identification to there particular use If a fuse is to be replaced it must be with one of the same rating as that removed 3 4 2 Auxiliary Battery storage mains inlet The battery and 230V mains inlet are located in a special locker mounted in the side of the caravan The door frame has a cable recess allowing the door to be locked wh...

Page 40: ...ative connections should always be disconnected first and reconnected last Car type battery chargers are not suitable for charging a leisure battery and may damage it When storing the caravan for long periods of time we recommend that the 12 volt leisure battery is disconnected and removed When not using Senator models always ensure that the fridge control knob is turned to the off position Failur...

Page 41: ...aps or single lever fittings set to hot Switch on power for water pump main switch or pump switch Leave the tap open to let air escape while the water heater is filling The heater is filled when water flows out of the tap in a continuous stream Residues of frozen water can prevent filling if there is a frost The water heater can be defrosted by switching on the heater on gas only for a short perio...

Page 42: ... ring on the control panel to the position If there is air in the gas supply line it may take up to a minute to purge the system of air If the gas fails to ignite on first attempt switch off the appliance wait two minutes and try again a Outer ring On Off b Temperature control b a 4 1 3 Switching off gas operation Rotate the outer ring anti clockwise to the off position Fit the exterior Cowl cover...

Page 43: ... the safety drain valve Check that the water contents have been completely drained 10 litres 4 1 6 Maintenance Use wine vinegar for de scaling the water heater this being introduced into the appliance via the water supply Allow the product to react and then thoroughly flush out the appliance with plenty of fresh water To sterilise the water we recommend Certsil Argento Other products particularly ...

Page 44: ...he gas systems or if there is a smell of gas Extinguish all naked flames Do not smoke Switch off the appliance and the gas cylinder Open the windows Do not operate any electrical switches Have the entire system checked by an expert Repair jobs are only to be carried out by an expert The following would invalidate the guarantee a Any alteration to the appliance including cowl b The use of non Truma...

Page 45: ... 30mbar or 28mbar butane 37mbar propane Rated thermal output 1500W Gas consumption 120g h Heating time up to approx 70o C Gas operation approx 34 mins Electric operation approx 45 mins Gas and electrical operation approx 25 mins Power consumption 12V Ignition 0 17 A Heating Up 0 08 A Standby 0 04 A Power Consumption 230V Heating Up 3 7A 850W Weight empty 6 7 Kg ...

Page 46: ...h a blown air system 4 2 2 Thermostat Set the required room temperature at the control knob numbers 1 10 For an average room temperature of approx 22 C we recommend setting 3 5 without Trumavent fan and 4 8 with Trumavent fan Switching Off Set control knob to 0 If turning off for a longer period of time close the valve of the gas cylinder 4 2 3 Important operating notes If the gas supply line is f...

Page 47: ... Never place any object on the exhaust duct since this could result in damage The exhaust duct connection to both the heater and the cowl must be firm and well sealed Do not operate heaters with incorrectly fitted or damaged exhaust ducts Never allow the warm air outlet on the heater to be obstructed in any way For instance never hang washing on or in front of the heater to dry Misusing your heate...

Page 48: ...gas the electric unit will switch itself off before overheating occurs as a result of the more powerful gas burner Please note that the 230V heating should be viewed as a supplementary system only The grade II insulation accreditation was achieved using gas powered heating When using the 230V system in conjunction with the 12V fan we recommend a setting of no more than 2 on the rotary dial Switchi...

Page 49: ... heating with heaters Trumatic S 3002 K and S 5002 K c Automatic operation heating The output steadily adjusts to the respective heat emission of the heater The maximum output can be limited at the control knob as required The regulating between this value and slow running is carried out automatically 4 3 2 Technical Data Power supply 12v Power consumption 0 3 to 1 0A Air flow rate Up to 180 000 l...

Page 50: ... the operating cylinder green type plate Both regulators are now vented The system regulator marked with a yellow type plate for 30mbar supplies the caravan appliances with the correct pressure regardless as to whether the gas is supplied from the operating cylinder or the reserve cylinder The gas cylinder that is supplying the caravan at a given time is indicated by the gauge 8 The needle being i...

Page 51: ...re shutting the lid Each burner is controlled individually and is monitored by a flame supervision device In the event of the burner flames being accidentally extinguished turn off the burner control and do not attempt to re ignite the burner for at least one minute The respective knob positions are shown To light the burner press in and turn the knob anti clockwise to the full rate position and a...

Page 52: ...ed on the fascia Ignition must be carried out with the door open and if the burner has not lit within 15 seconds the control knob should be released and the grill left for at least 1 minute before a further attempt to ignite the burner Note the grill must only be used with the door open 6 On first use of the grill it should be heated for about 20 minutes to eliminate any residual factory lubricant...

Page 53: ...anel 7 Flame Failure Device FFD the oven burner is fitted with a flame sensing probe which will automatically cut off the gas supply in the event of the flame going out 8 Oven shelf the oven shelf is designed to allow good circulation at the rear of the oven and is fitted with a raised bar to prevent trays or dishes making contact with the back of the oven Additional shelves are available through ...

Page 54: ...and gas mark setting recommendation Shelf positions are from the top down When roasting with aluminium foil care must be taken that the foil does not impair circulation or block the oven flue outlet Do s and Don ts Do read the user instructions carefully before using the appliance for the first time Do allow the oven to heat before using for the first time in order to expel any smells before the i...

Page 55: ...om cooking activates the smoke alarm The smoke alarm is deactivated by pushing the Alarm Hush button on the SmokeAlarm cover The alarm will silence immediately and chirp every 30 40 seconds for approximately 7 minutes to indicate the alarm is in the temporary hush condition The smoke alarm will automatically re activate after approximately 7 minutes and sound the alarm if particles of combustion a...

Page 56: ...of the controls on the control panel shown above Two rocker switches are used to select the electric power supply one for 230v B and one for 12v A Refrigerator temperature is controlled by a thermostat C when the unit runs on 230v The gas supply is turned ON OFF by means of the knob D Refrigerator temperature is controlled by thermostat E when the refrigerator runs on LP gas Please note that the t...

Page 57: ...tled gas or mains for a few hours before starting a journey If applicable turn off the gas operation Set the 12v rocker switch A to I The switch will light up red when the power supply is connected 4 10 4 Regulating the temperature It will take a few hours for the refrigerator to reach normal operating temperature so it is suggested that the fridge is pre cooled before loading with foodstuffs 4 10...

Page 58: ...rvals using a brush or soft cloth To avoid deterioration of materials Do not use soap or hard abrasive or soda based cleaning agents Do not allow the door seal to come into contact with oil or grease 4 11 2 Using the refrigerator The cooling unit is silent in operation When the appliance is first put into operation there may be a mild odour which will disappear after a few hours Ensure the living ...

Page 59: ...appliance Gas Operation The ignition process is activated automatically accompanied by a ticking sound approx 30 sec Upon successful ignition the display LED C Gas lights yellow The refrigerator is in function Use rotary switch B to regulate the temperature in the main refrigerator compartment 3 Use rotary switch B to regulate the temperature in the main refrigerator compartment 1 Open the valve o...

Page 60: ...then on again using main switch A To remove air from the gas pipes repeat this procedure 3 4 times If these actions do not help please call an authorised Dometic Service Centre 4 11 5 Temperature Setting Cooling Compartment The cooling unit s performance is influenced by ambient temperatures TIP Please select the medium setting for ambient temperatures between 15 C and 25 C The unit operates withi...

Page 61: ...ter 4 11 8 Defrosting As time goes by frost builds up on the fins When the layer of frost is about 3mm thick the refrigerator should be defrosted 1 Switch off the refrigerator as described in 4 11 12 Switching Off 2 Remove the ice cube tray and food 3 Leave the refrigerator door open 4 After defrosting freezer compartment and fins free of frost wipe the cabinet dry with a cloth 5 Use a cloth to mo...

Page 62: ... extended period of time the on board shut off valve and the cylinder valve must closed 2 Move the storage rack to the left and remove it 1 Loosen the front and back securing brackets close open park position vent position 1 Set energy selector switch A to position 0 OFF The appliances is now fully switched off 2 Secure the door open by means of the door stop The door will be slightly ajar This is...

Page 63: ...tional winter covers should be fitted This protects the unit from excessively cold air 3 Affix the cover and fasten it TIP It is also recommended that the winter covers should be used when the vehicle is taken out of service for an extended period of time 1 Remove cover 2 Detach defective light bulb 3 Fit new light bulb 4 Clip the cover back in place Note For 12V DC 1 light bulb 12V 2W Please cont...

Page 64: ...ork on 12V Possible cause Action you can take a On board fuse defective a Fit new fuse b On board battery discharged b Check battery charge it c Engine not running c Start engine Failure The refrigerator does not work on 230V Possible cause Action you can take a On board fuse defective a Fit new fuse b No connection to supply voltage b Establish power connection Failure The refrigerator does not c...

Page 65: ...ment and its associated fume system must be inspected after installation and a certificate issued Afterwards a qualified technician must inspect according to EN 1949 every two years and a certificate issued It is the user s responsibility to arrange for inspections after purchase It is recommended that the gas burner be inspected and cleaned as necessary at least once a year We recommend maintenan...

Page 66: ...ess of the energy source selected Position 5 is the coldest temperature setting The flame meter shows whether the flame is burning The flame is burning when the meter comes into the green area 4 12 3 Electrical operation The refrigerator can be powered by electricity in two ways 12 V DC Set the energy source selector switch A to set the thermostatic control to the required setting the refrigerator...

Page 67: ... switch A to 2 Turn the thermostat button rotary switch B to 0 Off 3 The refrigerator is now completely switched off The refrigerator is only fully switched off when both the energy source selector switch and the gas control button are at zero In the case of a refrigerator with electrical ignition when the gas control button is not set to 0 the ignition mechanism will keep sparking This can cause ...

Page 68: ...refrigerator before you switch it on Let the refrigerator cool for at least eight hours before you place food in it for the first time The freezer compartment should be cold one hour after switching on the refrigerator 4 13 2 Igniting and starting your refrigerator The refrigerator can be powered by the mains 230V direct current 12V or liquid gas Select the energy source that you want by means of ...

Page 69: ... view Make sure that the flush and holding tanks are both completely empty before towing 4 14 1 Preparing for use i Open access door pull retaining clip upwards fig 1 ii Remove holding tank by pulling straight out When holding tank hits the stop tilt front end downwards slightly and remove fig 2 iii Position tank vertically and swivel pour out spout upwards fig 3 iv Remove dosage cap and pour out ...

Page 70: ...4 30 4 Caravan Equipment 1 2 3 4 5 6 7 8 9 10 12 13 14 15 11 ...

Page 71: ...ii Carry the holding tank to a normal household type toilet or other authorised disposal point Place the holding tank in the vertical position and rotate the pour out spout upwards fig 13 xiv Remove the measuring cap Grasp the unit by upper carrying handle nearest pour out spout Place other hand on upper rear hand grip so that the vent button can be depressed with the thumb while emptying This ens...

Page 72: ... the unit as described above Clean the seals and lubricate them where appropriate after drying See cleaning and maintenance 4 14 6 Cold weather use The toilet can be used in cold weather conditions provided that the toilet is in heated surroundings When the vehicle is not heated for more than a day or night winterise the cassette 4 14 7 High altitude and hot weather use Pressure may build up in th...

Page 73: ...be washed off with a high pressure washer Salt attracts moisture allowing the surfaces to remain wet this prevents curing and also allows formation of wet storage stain It is recommended that the chassis be washed off using a pressure washer on an annual basis particularly after winter usage to avoid undesirable build up of salt and dirt deposits The galvanised chassis should not be painted or sub...

Page 74: ...e free wheel bearings greased and serviced for life Adjustment is not required during the design life of the sealed bearing 100 000 km If replacement of the brake drum or shoes is required this must be carried out by authorised AL KO Service Centres Specialist tools and equipment are required The rear hexagonal bolt covered by a black plastic cover must NEVER be touched 4 16 9 Operating instructio...

Page 75: ...Couple up AKS 2004 2 Open Stabiliser lever Fig 5 Item1 3 Close Stabiliser lever until resistance is felt ie friction pads are in contact with the ball but not yet under pressure 4 If the arrow on the arm Fig 5 Item 4 is before or on the marked area Fig 5 Item 2 the friction pads are still as new See A 5 The arrow on the arm should lie between the marked area on the soft dock See B 6 If the arrow o...

Page 76: ... via the grease nipples In addition push the gaiter forward and grease DIN 51 825 KTA 3K the exposed part of the shaft Fig 7 c Visit a specialist workshop to have the ball holding area checked for damage and the locking mechanism for function If necessary change the towball 4 16 17 Storing To reduce the possibility of contamination of component parts of the AKS 2000 the stabilising handle should b...

Page 77: ...stic bung from the backplate to expose the starwheel adjuster access figs 8 9 v Always rotating the road wheel in the forward direction never backwards adjust the starwheel with a suitable screwdriver in the direction of the arrow embossed on the backplate until there is resistance in the wheel rotation fig 9 vi Slacken off the starwheel adjuster until the road wheel turns freely in the forward di...

Page 78: ...embly is fitted with a gas strut handbrake then no spring cylinder is fitted therefore ignore this paragraph xiv Correct adjustment of the linkage is checked by operating the handbrake lever so that when the second or third tooth is engaged a slight braking force is felt on the road wheels xv Over adjustment of either the wheel brakes or linkage will result in difficult reversing causing the wheel...

Page 79: ...ubricant type Multi purpose grease to DIN 51825 KTA 3K4 4 17 REMI CARE DOOR FLYSCREEN Operating Instructions 4 17 1 To close REMIcare Pull handle crossbar across door aperture until hook engages on closing profile 4 17 2 To open REMIcare a From inside To release hook pull handle crossbar slightly toward you then still holding the handle crossbar allow the tension to pull the flyscreen back into th...

Page 80: ...WITH FIXED VENTILATION Operating Instructions Before commencing any journey always ensure that the REMItop is closed and both handles are securely fastened 4 19 1 To open RemiTop a Depress the locking button on both handles and turn them through 90 degrees b With both hands on the handles locks push the cover upwards c The cover can be left in tilt position or slid almost fully open The cover shou...

Page 81: ... window If required the fly screen may be pulled down completely with the sunscreen in the open or down position The screens are controlled by tension springs Do not let the screens whiplash back into the cassette It is not advisable to keep the blinds closed when travelling for periods of 2 weeks or more 4 20 1 Tensioning The blind spring may be tensioned using a small screwdriver Pull off the co...

Page 82: ...ARM 4 22 1 Factory Settings Entry Delay 0 00 0 secs Exit Delay 0 20 20secs Siren On Time 1 00 1 minute Manufacturers Personal Code 1234 Operation 4 22 2 Alarm Keypad IDM2000 4 22 3 Alarm Keypad IDM3 4 22 4 Changing the Personal Code 1 Press F press 1 2 Enter the current code 1234 if new 3 Enter desired 4 digit code 4 Press F 5 This operation can be cancelled at any time before step 4 by pressing C...

Page 83: ...able any sensors not required press the relevant key i e 1 for PIR 2 for tilt 3 for tow sensor Repeated pressing will select light comes on and disable light goes off the relevant sensor 3 Press F The exit delay will begin 1 pulse per second 4 Two short bursts on the siren will be heard at the end of the exit delay This confirms the system is armed 5 This operation can be cancelled at any time bef...

Page 84: ...ttery charging should be complete within 24 hours for a fully discharged battery 5 If your charger has an indicator light then this will extinguish when charging is complete Refer to the charger label for instructions on its use Avoid charging battery while the system is armed Reading the battery systus whilst charging the battery will give a false indication of battery life please wait 15 minutes...

Page 85: ...g to arm on entering the personal code sensor lights do not illuminate The code entered is incorrect or all sensors are active Check the tow vehicle is attached that there is no one in the PIR s field of vision connections to the PIR are good and that the caravan is level 2 The tilt sensor light does not illuminate on arming The tilt sensor is active Press C to cancel then refer to section Setting...

Page 86: ...til 5 bursts are heard from the keypad buzzer The IDM has now reverted to factory settings This can only be done when the system is disarmed 4 23 21 The Noise Pollution Act If the system is activated continuously for 20 minutes the system will shut down This effectively disarms the system This is a requirement of the Noise Pollution Act Plug In Systems reserve the right to change product specifica...

Page 87: ...ts to clean your caravan will invalidate your warranty 5 1 2 Acrylic Windows The windows fitted to your Bailey caravan are manufactured from high quality acrylic using the latest plastic processing methods For cleaning use only generous amounts of water to wash away dust and road grit etc Then use a soft cloth and warm soapy water and gently remove the remaining dirt Avoid abrasive cleaning materi...

Page 88: ...aning 5 1 6 Curtains All fabrics will fade to some degree if exposed to direct sunlight particularly natural fibres such as cotton etc Curtains should not be left closed during daytime otherwise some fading will be experienced Dry cleaning only recommended No Ethylene based cleaning material must be used 5 1 7 Hinges and Catches Lightly oil occasionally Carpets Vacuum periodically to remove grit a...

Page 89: ...uld then be totally filled with water containing an appropriate disinfectant sterilant solution and allowed to stand for the recommended contact time e g Milton for 15 minutes 5 The solution should be emptied from the container 6 The opening of the container should be cleaned thoroughly with an appropriate pre prepared wipe impregnated with a disinfectant sterilant 7 The container should be invert...

Page 90: ...ok with a fat pan or deep fryer in the enclosed space of a caravan Extinguishers containing vaporising liquids should not be used by a person inside the caravan or from outside whilst other persons are in the caravan Dry powder extinguishers will deal with fat or electrical fires and water type extinguishers should not be used for this type of fire 5 2 3 In Case of Fire i Get everyone out of the c...

Page 91: ...ts excessively beyond the vehicle body or bumper 5 2 6 Original Equipment Appliances See sections devoted to individual appliances Replacement parts for any appliance shall conform to the appliance manufacturer s specification and should be fitted by them or an authorised agent 5 2 7 Portable Appliances Never use portable cooking or heating equipment other than electric heaters that are not of the...

Page 92: ...5 6 5 General 5 3 ASSEMBLING THE BUNKS 2 1 5 4 3 6 ...

Page 93: ...r board until bed is fully extended iii Arrange seat cushions to suit 5 3 3 Side Dinette Bed Fig 2 i Remove table from support leg ii Place the table top between seats on ledge iii Arrange seat cushions as appropriate When children especially those under 3 years of age use any bunk bed care must be taken against the risk of them falling out 5 3 4 Drop Down Table Bed Drop down table bed make up i P...

Page 94: ...wiring connections and then replace with fuse of correct rating Battery disconnected Check connections Pump seized or overheated Refer to pump manufacturers servicing instructions If a pressure pump is being used Refer to tap manufacturers servicing pressure sensing switch may have failed instructions If a switched tap is being used the switch Refer to pump manufacturers servicing may have failed ...

Page 95: ...e If new taps have been fitted they may be Disconnect and check that they have at least Ø restricting flow 6 3mm bore Pump needs servicing Refer to pump servicing instructions Partially blocked pump filter or in line filter if fitted Dismantle and clean if necessary Pump outlet pipe kinked restricting flow Check and re route if necessary Water leak Check all water connections 5 4 6 FAULT Reduced f...

Page 96: ...ate Refer to water supply note is greater than tap flow rate capacity 5 4 9 FAULT Water heater difficult to drain Cause Cure Drain plug partially blocked and or drain Remove plug entirely and or turn screw 1 4 screw at top left hand corner of outside turn cowl not open Hot taps not open preventing air entering Open taps hot system to let water out Loops hanging in pipe runs Refer to installation i...

Page 97: ...too soon or not fully Refer to lighting instructions when knob depressed is released Thermocouple or valve failure Seek service attention Goes out after Bottle temperature too low See gas supply notes a time Chimney intake or flue partly blocked Check and clear Goes out Flue disconnected or damaged Turn heater out immediately when door is slammed Seek service attention 5 5 3 FAULT Blown Air Sympto...

Page 98: ...justed Re adjust as described Brake cable sticking Examine free off cable or replace Brakes under adjusted Check complete brake transmission system and re adjust if necessary Shock absorber weak or ineffective Replace Drawshaft sticking Check over full stroke lubricate if necessary 5 6 4 FAULT Brake judder Cause Cure Linings contaminated with grease Replace brake shoe assemblies Failure of bond be...

Page 99: ...ribed Hub bearings overtight Re adjust as described Pull off spring broken Replace spring Seized cables Free off or replace 5 6 7 FAULT Handbrake will not hold trailer on slope Cause Cure Incorrect adjustment at spring cylinder Re adjust as described 5 7 REFRIGERATOR FAULT FINDING 5 7 1 FAULT No 230V fridge operation Cause Cure 230V socket that the fridge is plugged Usually located either under th...

Page 100: ... 9 Fault Finding Al Ko Brake 5 12 5 13 Room Heater 5 11 Water System 5 8 Fire Safety 5 4 Extinguishers 5 4 Ventilation 5 4 G Gas Cylinder Changeover 4 10 Gas System 3 5 Gas Leaks 3 8 Types of gas 3 6 Ventilation 3 8 M Maintenance general 5 1 R Refrigerators 4 16 N100 Model 4 26 N80 Model 4 28 RM 4270 Model 4 16 RM 7291 Model 4 18 Registration 1 4 Road lighting 2 10 Rooflight Extraction Fan 4 32 S ...

Page 101: ...Bailey Caravans South Liberty Lane Bristol BS3 2SS www bailey caravans co uk ...

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Bailey Discovery 100, Owner'S Manual

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