Baileigh WR-105V-ATC Operator'S Manual Download | Manualshive

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OPERATOR’S

MANUAL

ROUTER TABLE

MODEL: WR-105V-ATC

Baileigh Industrial, Inc.

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

© 2018 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 04/2018

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Summary of Contents for WR-105V-ATC

Page 1: ...com 2018 Baileigh Industrial Inc REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims...

Page 2: ...Held Controller Connections 16 Preparing the Vacuum Pump 17 Air Connection and Settings 19 Dust Hose Connections 19 ELECTRICAL 20 Power cord connection 21 OPERATION 22 Main Cabinet Controls 22 Hand He...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 5: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 6: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 7: ...noises BEWARE OF PINCH POINTS Keep hands and fingers away from the servo motors drive belt and pulleys when performing maintenance Keep motor guards in place at all times while the machine is running...

Page 8: ...hair DO NOT wear jewelry or loose fitting clothing HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PROPER LOCKOUT PROCEDURES EMERGENCY STOP BUTTON In the event...

Page 9: ...nded use Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the ope...

Page 10: ...ions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Keep work area well lighted DO NOT use electrically powered tools in the presence of flammable gases or liquids 1...

Page 11: ...l kickback could occur Make sure the piece part is supported and secured to the table surface 34 Respiratory Protection Wear an approved dust mask or respirator while using this machine Continued expo...

Page 12: ...nition source heat and Oxygen in air oxidizer An additional two elements must be present for a combustible dust explosion Dispersion of dust particles in sufficient quantity and concentration and Conf...

Page 13: ...16 Table Style Vacuum Air Pressure 9 10CFM 85psi Control System NK105 DSP G3 File transfer mode USB interface X Y Transmission Rack and Pinion Z Transmission Screw Drive Guide Rails HIWIN 25mm X Y and...

Page 14: ...schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department at sales baileigh com Phone...

Page 15: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 16: ...and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking for a suitable location to place the machine Overall weight of the machine Weight of material being processed...

Page 17: ...ure to observe all electrical codes if installing new circuits and or outlets GETTING TO KNOW YOUR MACHINE This NC machine is designed to give you years of safe service Read this owner s manual in its...

Page 18: ...changer that accommodates up to six tools and has a sensor to compensate for and set tool length ASSEMBLY AND SET UP Hand Held Controller Connections 1 Open the electrical cabinet doors to gain acces...

Page 19: ...main vacuum port Leave a minimum of 6 153mm of open space on all side of the pump for air flow and service access 3 Remove the hole plug and apply Teflon tape to the threaded nipple and screw the filt...

Page 20: ...ng the Delta wiring on the motor as shown 7 Once power is connected to the entire machine verify that the motor is rotating in the direction as indicated by the arrow on the motor cap to create a vacu...

Page 21: ...lexible tube is 20 m sec The minimum required air volume of the machine is 750 m hr 43 000 49 000 cu ft hr Use antistatic and electrically conductive hoses only IMPORTANT Use care and planning when at...

Page 22: ...contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock...

Page 23: ...e entangled in the machine in any way b Route the cord to the power supply is a way that does NOT create a trip hazard 3 Connect the three power wires terminals L1 L2 L3 Connect the ground wire typica...

Page 24: ...tor will be able to position themselves in a location by which they can see the operation of the machine and safely start and stop the machines actions IMPORTANT Watch and be aware of the routing of t...

Page 25: ...dy for operation press the Power button to start the system and allow the system to boot up When the system is On the outside edge of the Power button will illuminate in Green When the table is Off th...

Page 26: ...ly be the digit 8 when the cursor on screen is in a field that has a number value that can be changed When in the normal operating screen the Y key moves the gantry in the Y direction When the Y key i...

Page 27: ...key switchover between stepping mode and jog mode under machining page Override Increase of feedrate override increase of spindle gear with the help of the auxiliary key when the spindle port has inp...

Page 28: ...input of number 7 homing all the axes with the help of the auxiliary key IV Negative Negative movement of the extended axis input of number 1 Screen Navigation The arrows on the navigation icon are u...

Page 29: ...tion is called Combination Key Function Table Key icon Function Breakpoint resume entering help page of combination key X clearing Y clearing Increase of spindle gear Decrease of spindle gear XY axes...

Page 30: ...e head in other location about the table will only change the amount of movement remaining in any specific direction 7 Using the key pad press the X and or Y to move the head around the table 8 Pressi...

Page 31: ...ticks they be formatted to FAT32 and a file allocation of 4096 identified for NC machine use only IMPORTANT Ensure that the spindle is clear of any persons parts pieces and or tooling The spindle will...

Page 32: ...T1 nc is selected in the image above 6 When the desired file is selected press 1 to load the file 2 to delete the file or 3 to copy the file Normal operation from the USB drive will be to Load the fi...

Page 33: ...ring the operation of a program the travel speed may be changed in 10 increments from 0 stopped to 120 by pressing the or the keys 13 The spindle rpm may be changed by pressing the combination of the...

Page 34: ...he tool in the number one position Run the file T2 NC to select the tool in the number two position Repeat this for each tool position 1 Manually load and unload each of the tool holder with the corre...

Page 35: ...or typically twice and may appear as a quick bounce and then lift approximately 1mm above the touch pad 9 When completed tool number 1 has been measured and that Z coordinate will have been recorded w...

Page 36: ...10 Hold the tool up into the spindle and release the manual switch When the spindle clamps onto the tool it may be released 11 The tool has now been manually changed and the controller has been set to...

Page 37: ...nd settings When the machine is not moving it will display Idle When it is being moved or running a program it will display Run The next row down will display the Spindle status SOff Spindle Off When...

Page 38: ...bolt to protect the bed of the machine Vacuum Clamping This machine also has a vacuum system which can be used to hold the material to the table It is highly recommended that at a minimum the stop cl...

Page 39: ...thod to fixture parts onto the table is to use a sacrificial board attached to the machine table with two sided or double stick tape The sacrificial board should be a flat smooth material such as 1 2...

Page 40: ...e job securely Only use the smallest amount of double sided tape as it will make it easier to remove the piece once it has been machined Removing Workpiece from Sacrificial Board Lift the part off the...

Page 41: ...t applied as reference You need to apply three or 4 strips of double sided tape to the bed of the machine with sufficient length so that the sacrificial board is attached along its complete length and...

Page 42: ...the spindle nut To remove the collet hold the spindle nut and press the collet on the side The collet will compress and pop out Do not try and remove the collet while a cutter is installed as the coll...

Page 43: ...th an opposite spiral that actually tends to pack the chips into the kerf These bits prevent chipping the material surface especially with veneers or melamine surfaces 4 Combination Compression Router...

Page 44: ...bottom display and then set the cycle time top display digit by digit 3 Power ON the table 4 Press and hold the Set button for 3 seconds until the ones digit in the lower display begins to flash 5 Use...

Page 45: ...nt into the block and then sprays the air coolant mixture at the cutting area The K1 key turns the spray valve on and off The larger input tube for the air line The left as pictured needle valve contr...

Page 46: ...nsure that the slots in the collets are free of sawdust As sawdust builds up it will stop the collet from compressing If the collet or spindle hole is not clean the router bit may not run true and thi...

Page 47: ...ntenance 1 The primary inlet filter should be cleaned daily or before the start of each work shift 2 The inlet F1 and F2 and exhaust F3 filters inside the vacuum pump needs to be cleaned weekly depend...

Page 48: ...46 46...

Page 49: ...Guide Rail Y Axis HIWIN 3550 25 2 pc 14 Guide Rail Z Axis HIWIN 550 25 2 pc 15 Taiwan TBI Screw Z Axis 468 2510 1 pc 16 Rack 1 5 17 Nozzle 4 13 pc 18 Oil Discharge 4 2 pc 19 Oil Discharge 5 1 pc 20 S...

Page 50: ...r for tool 1 pc 40 Oil Water Separator 1 pc 41 Air Cylinder for Dust Collection 2 pc 42 Unloading Wrench 1 pc 43 Tool Collet 3 175 1 pc 44 Tool Collet 4 1 pc 45 Tool Collet 6 1 pc 46 Tool Collet 12 1...

Page 51: ...49 49 ELECTRICAL SCHEMATIC...

Page 52: ...50 50...

Page 53: ...51 51...

Page 54: ...cutting DXF DWG IGES More Shape Library Stretch Splines Snap Grid Hole Patterns Gears CAMS Sprockets Profiling Kerf Comp Lead in out Backplotting Post Processor BobART This software is best for image...

Page 55: ...r More on Windows 8 x64 Operating System 1GB Graphics Card Intel or AMD Processors 2GHz Processor Multi core or higher Windows 10 Note BobCAD CAM s stability is dependent on the graphics card ability...

Page 56: ...NITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 WWW BAILEIGH COM BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44...

Page 57: ...USTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from acci...

Page 58: ...Table of Contents MENU TREE 1 1 Local Files 2 2 USB Files 2 3 Operations 2 4 Oper Param 4 5 Mfr Param 9 6 Param Upkeep 15 7 System Upkeep 15 8 Diagnosis 16...

Page 59: ...tance each time the axis key is pressed 1X 0 000 Idle 1Y 0 000 SOff 1Z 11 000 Slow Jog 100 Pressing the OK key will change to the parameters screen for the operation being performed Using the up or do...

Page 60: ...it 0 000 Y Init 0 000 Mode Horiz Mill Load Now 2 Load The Last Will start the last program 3 Select Line No Total 0 StartLi 0 EndLine 0 Execute Now NOTICE While some of these settings are intended to...

Page 61: ...t ESC 6 Select WCS G54 WCS G55 WCS G56 WCS G57 WCS G58 WCS G59 WCS Select by OK key 7 Array Process File File Name Rows 2 Columns 2 RowSpace 50 00 ColSpace 50 00 Delay 50 Load Now 8 Origin List 1 X 0...

Page 62: ...xis 0 000 3 G56 Offset G56 Offset X Axis 0 000 Y Axis 0 000 Z Axis 0 000 4 G57 Offset G57 Offset X Axis 0 000 Y Axis 0 000 Z Axis 0 000 5 G58 Offset G58 Offset X Axis 0 000 Y Axis 0 000 Z Axis 0 000 6...

Page 63: ...hen stop Value Yes Unit Spindle off when stop Yes No 3 SOff at End Yes Spec Spindle off when end Value Yes Unit Spindle off when finish Yes No 11 Ratio ON MANU Yes Spec Ratio on when MANU mode Value Y...

Page 64: ...process times Value 1 Unit 4 Deep Hole Mode 0 Spec 0 Recip chip 1 HS Recip chip Value 0 Unit 5 Retract Amount 1 000mm Spec Retract amount Value 1 000 Unit mm 6 Select ToolNo Yes Spec Process per tool...

Page 65: ...ool5 Tool Offset 5 X Axis 0 000 Y Axis 0 000 Z Axis 0 000 6 Tool6 Tool Offset 6 X Axis 0 000 Y Axis 0 000 Z Axis 0 000 4 ToolChangeTip No Spec Enable tool change tip Value No Unit Enable tool change t...

Page 66: ...45 100 3 Tool3 Tool Position 3 X Axis 672 849 YAxis 3128 200 Z Axis 147 100 4 Tool4 Tool Position 4 X Axis 804 688 YAxis 3128 200 Z Axis 147 100 5 Tool5 Tool Position 5 X Axis 933 495 YAxis 3128 000 Z...

Page 67: ...ximum linear Acc when machining Value 550 000 Unit mm s 2 4 Dry Run Acc 1100 000mm s 2 Spec The maximum linear Acc when positioning Value 1100 000 Unit mm s 2 5 Max Turn Acc 1000 000mm s 2 Spec Maximu...

Page 68: ...000 Unit mm min 15 LookAheadDis 0 000mm Spec Look ahead distance Value 0 000 Unit mm 2 AxisOutputDir Axis output dir X Axis Positive Y Axis Positive Z Axis Positive 3 Pulse Equiv P Equiv mm p X Axis 0...

Page 69: ...Z Retract Dist 2 000mm Spec Retract distance of X Value 2 000 Unit mm 7 Spindle Set 1 Spindle Gears 8 Spec Spindle gears Value 8 Unit 2 ON OFF Delay 5000ms Spec Spindle ON OFF delay Value 5000 Unit ms...

Page 70: ...r min 9 Compensation Screw Error Comp No Spec Enable error compensation Value No Unit EnableBacklash No Spec Enable backlash Value No Unit Axis Backlash Backlash mm X Axis 0 000 Y Axis 0 000 Z Axis 0...

Page 71: ...alue 5000 Unit sec Duration 5s Spec Duration for each lube Value 5 Unit sec 18 G00 Feed 100 Yes Spec 100 feed for G00 Value Yes Unit 19 SmoothingTime 0 064s Spec Path smoothing time Value 0 064 Unit s...

Page 72: ...allel to X NO Parallel to Y Value Yes Unit 2 Fixed tool Yes Spec USERPARAM 2 YES Measure fixed tool length NO Measure tool Length Value Yes Unit 3 Clamp switch 0 Spec USERPARAM 3 0 Press to output bou...

Page 73: ...5 Import Params 6 Import ErrData 7 System Upkeep 7 System Upkeep 1 Language 1 Chinese 2 English 2 Export Log 3 System Update 4 Register Enter Reg Code 5 Help Help Message 6 Reboot 7 Exit 8 Delete Log...

Page 74: ...01 N IN GX02 N IN GX03 N IN GX04 N IN GX05 N IN GX06 N IN GX07 N IN GX08 N IN GX09 N IN GX10 N IN GX11 N IN GX12 N IN GX13 N IN GX14 N IN GX15 P IN GX16 P IN ALAM N OUT GY13 N OUT GY14 N OUT GY15 N OU...

Page 75: ...17 17 NOTES...

Page 76: ...WWW BAILEIGH COM BAILEIGH INDUSTRIAL INC 1455 S CAMPUS AVENUE ONTARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE SWIFT VALLEY INDUSTRIAL ESTATE RUGBY W...

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