Baileigh RDB-250 Operator'S Manual Download Page 1 | Manualshive

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OPERATOR’S MANUAL

ROTARY DRAW BENDER

MODEL: RDB-250

© 2015 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 03/2015

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Summary of Contents for RDB-250

Page 1: ...UAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omissio...

Page 2: ...iew 17 Machine Start up and Homing 17 Programmer Display and Key Functions 18 Main Menu Choices 19 Edit a Program 20 Delete Program 20 Creating a Program 20 Dry Running 21 Running a Program 21 Manual...

Page 3: ...LAYOUT DIAGRAM OPTIONAL EQUIPMENT 43 LUBRICATION AND MAINTENANCE 44 Gear Box Oil 44 Main Spindle Bearing 44 ELECTRICAL SCHEMATIC 45 Electrical Components 46 TROUBLESHOOTING 47 TABLES CHARTS DIAGRAMS 4...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 8: ...le hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD NEVER place your hands fingers or any part of your body...

Page 9: ...ing with significant force This swing area will create pinch points and the force of the material movement may cause serious bodily injuries HYDRAULIC HOSE FAILURE Exercise CAUTION around hydraulic ho...

Page 10: ...tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause...

Page 11: ...the presence of flammable gases or liquids 15 Keep children away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 16 Store idle equipment When...

Page 12: ...l 70db Shipping Weight Lbs 610lbs 277kg Shipping Dimensions L x W x H 68 x 60 x 44 1727 x 1524 x 1118mm CLR will vary based upon actual material and wall thickness TECHNICAL SUPPORT Our technical supp...

Page 13: ...y damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease fo...

Page 14: ...o that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking for a suitable location to place the machi...

Page 15: ...by using shims WORKING CLEARANCES Take into consideration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely POWER SUPPLY PLACEMENT Th...

Page 16: ...13 13 GETTING TO KNOW YOUR MACHINE A B C D E F G H I J K L M N...

Page 17: ...mmable Bending Machine It has been carefully built of high quality materials and designed to give many years of efficient service The simplicity of design and minimum effort required to operate the ma...

Page 18: ...will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an...

Page 19: ...sion Cord Safety Extension cord should be in good condition and meet the minimum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 0 6 16 16 16 7 10 16 16 14 11 12 16 16 14 13 16...

Page 20: ...and Homing 1 Tum the main power switch to the ON position 2 It takes about 1 minute for the programmer to boot up The machine has been homed from the factory and does not need to be re homed unless th...

Page 21: ...the screen the listed parameter or function will be selected The exit box will return you to the previous screen and get you back to the RMD MAIN SCREEN When entering names and degrees a keypad will...

Page 22: ...program is saved to that location c After selecting the program Touch the EDIT button Fig 5 and the program parameters will be displayed Fig 6 Press the View button at the top of the screen to change...

Page 23: ...2and 3 will open to allow the program to be named and saved 2 After selecting the program touch the RUN button Fig 5 and the program parameters will be displayed Fig 7 3 At this point the display read...

Page 24: ...red Normally the first bend is at zero 12 Repeat above steps for Bends 2 to 10 13 Press the SYSTEM button below the Save box to save the program 14 From the Program selector screen Fig 5 press Run to...

Page 25: ...Reposition or load the material for the next bend 10 If only 1 bend is programmed bend 1 will be repeated until the program is exited and a different program is loaded Manual Bend Manual Operation has...

Page 26: ...trolling the stop point The speed is controlled with the arrow keys from speed 1 6 1 or 2 recommended The closer to bend capacity the slower the speed setting should be This operation should also be c...

Page 27: ...ow the Motor Speed to the slowest position if having difficulties tapping the foot pedals to get the exact setting 2 To set the home position press the upper right corner of the screen Fig 1 to displa...

Page 28: ...ory Changing these parameters without consulting the factory will void the warranty This machine is capable of bending more than 180 degrees Contact Baileigh Industrial about your application o It wil...

Page 29: ...vation of bi directional option should only be done at the factory Consult the factory for specific information OEM Screen Shots OP Screen Figure 1 OEM Screen Figure 11 OEM Screen Figure 12 OEM Screen...

Page 30: ...27 27 OEM Screen Figure 14 OEM Screen Figure 15 OEM Screen Figure 16 OEM Screen Figure 17...

Page 31: ...28 28 OEM Screen Figure 18 OEM Screen Figure 19 OEM Screen Figure 20 OEM Screen Figure 21...

Page 32: ...29 29 OEM Screen Figure 22...

Page 33: ...perfect 90 is obtained At that point document the actual machine degrees Full manual mode is the best place to do these tests Use the overbend amount and enter that value into the springback field MAT...

Page 34: ...before attempting to bend material This will ensure that bends are correct and provide a longer life to machine components When handling large heavy material make sure it is properly supported 1 To i...

Page 35: ...Or use the following formula Alternate arc length formula Example 6 0 clr x2 1212x3 14 37 699 37 699 360 0 1047 per degree 0 1047x 90 degrees 9 425 of material used for a 90 degree bend Once the arc l...

Page 36: ...ram to run following the on screen instructions 2 Once the die set is properly installed and the desired program is loaded and performs as needed the correct size material can now be inserted 3 Lubric...

Page 37: ...position in the controller 7 Be sure there are no obstructions along the draw side of the material 8 Be sure to leave enough material past the plastic slide to produce the desired bend Left Right The...

Page 38: ...s at the desired angle the material needs to be removed or advanced 2 Activate the reverse foot pedal As the die starts going backwards the counter die and its quick release will swing out of the way...

Page 39: ...e D Tube outside diameter t Tube wall thickness a First bend arc angle H Height of offset b Second bend arc angle L Length of offset A First tangent R1 First radius B Straight between bends R2 Second...

Page 40: ...required by the bending machine to form the bend Neutral Axis That portion of the pipe or tube that is neither in compression or tension O D Outside diameter in inches of the tube or pipe Out of Plane...

Page 41: ...primarily for polished aluminum Steel rollers would be used for non polished materials Some aluminum will crack as it is being bent 6061 T6 is very hard and may need to be annealed or ordered in the...

Page 42: ...Note tighten clamps without material in the die The clamps are lift and turn so you can position them anywhere This allows the handles to clear the counter die mount during bending 4 Insert the materi...

Page 43: ...to be bent and repeat these steps Large Size Square When bending larger than 1 5 38 1mm thinner wall square tubing the counter die position seems to work better between 1 2 and 1 12 7 25 4mm farther...

Page 44: ...Leveling 1 Level your machine on a flat hard surface The Model 250 comes standard with wheels and casters It may be necessary to fasten or lock the machine in place to keep the machine from rotating...

Page 45: ...g perfectly with the 0 mark on the die and to set your IDX stops Only your first part needs to be marked after that the IDX stops will be used 3 Insert a piece of material through the hook arm of the...

Page 46: ...43 43 INDEX TABLE LAYOUT DIAGRAM OPTIONAL EQUIPMENT...

Page 47: ...ectancy of your machine Gear Box Oil The main Planetary Gear Box is lubed with 80W90 gear lube Check and replace the gear lube every 3 years or 200hrs of continuous use Main Spindle Bearing The only g...

Page 48: ...45 45 ELECTRICAL SCHEMATIC Black J2 Connector Orange J1 Connector Horner XLE or XLT Hexle 102 or HE XT102 Programmer...

Page 49: ...least 1 min before working on any circuit because the VFD capacitors may have energy stored Maintenance should be performed on a regular basis by qualified personnel Always follow proper safety precau...

Page 50: ...ped top hook arm to prevent slipping Only the counter die should be lubed Poor bend results Worn counter die Worn die groove Wrong size material and or wall thickness Too tight of a clr Replace counte...

Page 51: ...091 0 126 1 2 0 840 0 700 0 080 0 109 0 147 0 188 0 294 3 4 1 050 0 700 0 080 0 113 0 154 0 219 0 308 1 1 315 0 700 0 110 0 133 0 179 0 250 0 358 1 1 4 1 660 0 700 0 110 0 140 0 191 0 250 0 382 1 1 2...

Page 52: ...0 6631 68 1 1866 9 0 1571 39 0 6806 69 1 2041 10 0 1745 40 0 6980 70 1 2215 11 0 1920 41 0 7155 71 1 2390 12 0 2094 42 0 7329 72 1 2564 13 0 2269 43 0 7504 73 1 2739 14 0 2443 44 0 7678 74 1 2913 15 0...

Page 53: ...50 50 Diagram 1...

Page 54: ...51 51 Diagram 2...

Page 55: ...52 52 PARTS DIAGRAM Base Assembly Parts Diagram...

Page 56: ...53 53 Control Box Parts Diagram...

Page 57: ...54 54 Drive Assembly Parts Diagram...

Page 58: ...55 55 Main Bending Assembly Parts Diagram...

Page 59: ...SHER 4 21 STD 1 4 20 X 0 5 SHCS 4 22 ME M250 6A009 BOTTOM PLATE ME 250 1 24 M8 X 1 25 X 30 SHCS 2 25 M8 X 1 25 X 20 HEX FLANGE 2 26 ME M350 7A057 ELECTRICAL BOX PIVOT HUB 1 27 M10 X 1 5 X 8 SET SCREW...

Page 60: ...CS 16 54 M250 6A015 V2 COUNTER BRACKET 1 55 M6 X 1 0 X 12 BUTTON HEAD 2 56 PP 0137 V2 FIAMA COUNTER 1 57 M300 6A066 HAND WHEEL 1 58 ME M300 7A034 HANDWHEEL MOUNTING HUB 1 59 M8 X 1 25 X 16 SHCS 6 60 M...

Page 61: ...PP 1071 3 4 DOWEL PIN 3 79 STD 3 8 LOCK WASHER 4 80 STD 3 8 16 X 16 HHCS 4 81 M200 COVER COVER M325 FRONT 1 82 M250 7A002 BEARING HUB 1 83 ME M250 7A008 M250 SPINDLE METRIC 1 84 STD M20 X 2 5 X 120 H...

Page 62: ...59 59 NOTES...

Page 63: ...60 60 NOTES...

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