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General Machinery Safety Instructions

1.  Read the entire Manual before starting 

machinery. 

Machinery may cause serious injury if 

not correctly used.

2.  Always use correct hearing protection when 

operating machinery. 

Machinery noise may cause 

permanent hearing damage.

3.  Machinery must never be used when tired, or 

under the influence of drugs or alcohol. 

When 

running machinery you must be alert at all times.

4.  Wear correct Clothing. 

At all times remove all loose 

clothing, necklaces, rings, jewelry, etc. Long hair 
must be contained in a hair net. Non-slip protective 
footwear must be worn.

5.  Always wear correct respirators around fumes 

or dust when operating machinery. 

Machinery 

fumes & dust can  cause serious respiratory illness. 
Dust extractors must be used where applicable.

6.  Always wear correct safety glasses. 

When 

machining you must use the correct eye protection 
to prevent injuring your eyes.

7.  Keep work clean and make sure you have good 

lighting. 

Cluttered and dark shadows may cause 

accidents.

8.  Personnel must be properly trained or well 

supervised when operating machinery. 

Make 

sure you have clear and safe understanding of the 
machine you are operating.

9.  Keep children and visitors away. 

Make sure 

children and visitors are at a safe distance for you 
work area.

10.  Keep your workshop childproof. 

Use padlocks, 

Turn off master power switches and remove start 
switch keys.

11.  Never leave machine unattended. 

Turn power off 

and wait till machine has come to a complete stop 
before leaving the machine unattended.

12.  Make a safe working environment. 

Do not use 

machine in a damp, wet area, or where flammable 
or noxious fumes may exist.

13.  Disconnect main power before service 

machine. 

Make sure power switch is in the off 

position before re-connecting.

14.  Use correct amperage extension cords. 

Undersized extension cords overheat and lose 
power. Replace extension cords if they become 
damaged.

15.  Keep machine well maintained. 

Keep blades 

sharp and clean for best and safest performance. 
Follow instructions when  lubricating and changing 
accessories.

16.  Keep machine well guarded. 

Make sure guards 

on machine are in place and are all working 
correctly.

17.  Do not overreach. 

Keep proper footing and 

balance at all times.

18.  Secure workpiece. 

Use clamps or a vice to 

hold the workpiece where practical. Keeping the 
workpiece secure will free up your hand to operate 
the machine and will protect hand from injury.

19.  Check machine over before operating. 

Check 

machine for damaged parts, loose bolts, Keys and 
wrenches left on machine and any other conditions 
that may effect the machines operation. Repair and 
replace damaged parts.

20.  Use recommended accessories. 

Refer to 

instruction manual or ask correct service officer 
when using accessories. The use of improper 
accessories may cause the risk of injury.

21.  Do not force machinery. 

Work at the speed and 

capacity at which the machine or accessory was 
designed.

22.  Use correct lifting practice. 

Always use the 

correct lifting methods when using machinery. 
Incorrect lifting methods can cause serious injury.

23.  Lock mobile bases. 

Make sure any mobile bases 

are locked before using machine.

24.  Allergic reactions. 

Certain metal shavings and 

cutting fluids may cause an ellergic reaction in 
people and animals, especially when cutting as the 
fumes can be inhaled. Make sure you know what 
type of metal and cutting fluid you will be exposed 
to and how to avoid contamination.

25.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

Summary of Contents for MH-19

Page 1: ...OPERATOR S MANUAL POWER HAMMER MODEL MH 19 B8935 2015 Baileigh Industrial Inc Rev 04 2015...

Page 2: ...Wheel Mode 15 MATERIAL SELECTION 16 LUBRICATION AND MAINTENANCE 16 PARTS DIAGRAM 17 Stand Frame Assembly Parts Diagram 17 Slide Block Assembly Parts Diagram 18 Pulley Assembly Parts Diagram 19 Cranks...

Page 3: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Page 4: ...afety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General...

Page 5: ...machinery PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objec...

Page 6: ...tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause...

Page 7: ...en away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 16 Store idle equipment When not in use tools must be stored in a dry location to inhib...

Page 8: ...50hz 10A Motor 240V 2Hp 1 5kw Shipping Weight 1600lbs 726kgs Shipping Dimensions 60 x 60 x 84 1524 x 1524 x 2134mm Note The photos and illustrations used in this manual are representative only and may...

Page 9: ...damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for...

Page 10: ...lts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to...

Page 11: ...LING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of...

Page 12: ...event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equip...

Page 13: ...G 25ft 50ft 100ft 0 6 16 16 16 7 10 16 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All...

Page 14: ...ontrol box The foot control fully depressed will max out at whatever the limiting potentiometer is set to 1 To set the machine to power hammer mode the control box must be turned in the off position 2...

Page 15: ...n feed lock lever G and rotate the down feed hand wheel H until the gap between the tools is about 1 4 This is where most dies work the best Make sure all lock levers are tight and the quick release p...

Page 16: ...nd bolted rigid This mode is used for short stroke tooling such as beading flanging mechanical shrinking mechanical stretching etc 1 To set the machine in this mode turn the control switch to Off 2 Lo...

Page 17: ...e tooling and quick release pins 5 Now you can install the upper wheel assembly The down feed may need to be adjusted down to gain enough clearance for the wheel assembly It is best if two people do t...

Page 18: ...ed components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces There are 7 grease fittings on the machine Grease these fittings every month with two pumps from a standar...

Page 19: ...17 17 PARTS DIAGRAM Stand Frame Assembly Parts Diagram...

Page 20: ...18 18 Slide Block Assembly Parts Diagram...

Page 21: ...19 19 Pulley Assembly Parts Diagram...

Page 22: ...20 20 Crankshaft Assembly Parts Diagram...

Page 23: ...21 21 Clevis Shaft Assembly Parts Diagram...

Page 24: ...22 22 Bell Crank Assembly Parts Diagram...

Page 25: ...23 23 Main Lever Assembly Parts Diagram...

Page 26: ...24 24 Height Adjustment Assembly Parts Diagram...

Page 27: ...25 25 Left Hand Frame Assembly Parts Diagram...

Page 28: ...26 26 Guard Assembly Parts Diagram...

Page 29: ...ling Pad 4 14 3 4 10 HEX NUT Imperial 5 15 MH19 6D009 Right Side Frame 1 16 1 LOCK WASHER Imperial 14 17 1 0 8 X 4 5 HHCS 4 18 MH19 7A002 Frame Spacer 5 19 MH19 7A012 Trunnion 1 20 MH19 6A006 Bottom D...

Page 30: ...07 Height Eccentric 1 48 2 5 EXT RETAINING RING Imperial 2 49 MH19 7A009 40 Tooth Worm Gear 1 50 MH19 7A006 Gear Hub 1 51 MH19 6A028 Worm Shaft Block 3 52 MH19 7A024 Lock Spacer 1 53 1 2 13 x 1 25 SHC...

Page 31: ...1 5 HHCS 7 82 MH19 6C022 Motor Mount 1 83 MH19 6A024 Jack Screw Block 1 84 1 LOCK WASHER Imperial 1 85 3 4 FLAT WASHER Imperial 1 86 3 4 LOCK WASHER Imperial 1 87 1 8 x 2 5 HHCS 1 88 3 4 10 x 2 0 HHCS...

Page 32: ...ID x 1 5 OD x 125 THK 1 117 MH19 7A014 Pin Bushing 2 118 MH19 7A025 Shear Bolt 1 119 MH19 7A033 Pilot Pin 1 120 MH19 7A057 Crank Nut 1 121 MH19 7A032 Pivot Pin 1 122 MH19 6A030 Shaft Keeper 2 123 MH1...

Page 33: ...Panel 1 153 MH19 6A042 ARC Rear Guard 1 154 MH19 6A041 Inside Guard 1 155 HAND KNOB DK 1216 1 156 3125 18 KNOB Auto Stop Knob 2 157 PP 1492 Tooling Pin 2 158 PP 0831 Switch Box 1 159 PP 0044 Potentiom...

Page 34: ...32 32 Item Part Number Description Qty 174 MH19 7A020 Hex Drive Collar 1 175 MH19 7A037 Pressure Shaft 1 176 PP 0138 1 25 Set Screw Collar 2 177 5 16 18 x 375 Set Screw 1 178 3 4 16 HEX NUT Imperial 1...

Page 35: ...33 33 NOTES...

Page 36: ...34 34...

Page 37: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 38: ...anglement with moving parts 7 Understand the machines controls Make sure you understand the use and operation of all controls 8 Warning Labels Take note of any warning labels on the machine and do not...

Page 39: ...entification Power Hammer STRIKING O Recommended for Purchase Buyer User Power hammer must be used with extreme precaution and in a controlled enviroment Assessment Hazard Risk Control Strategies Wear...

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