Baileigh IP-2011-HD Operator'S Manual Download Page 47

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Summary of Contents for IP-2011-HD

Page 1: ...aileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurence Rev 10 2012 Baileigh Industrial Inc P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileighindustrial com OPERATOR S MANUAL ...

Page 2: ...eset Digital Control to Actual Thickness 19 BASIC OPERATION 20 Operation Tips 20 POWER FEED RATE 21 MAINTENANCE 22 V BELT MAINTENANCE 23 Replace V Belts 23 Adjusting V Belt Tension 23 LUBRICATION 24 Parts Lubrication Required 24 Table Elevation Screws 24 TABLE CHAIN TENSION 25 TABLE PARALLELISM 26 Table Parallelism Inspection 26 Table Parallelism Adjustments 26 ADJUST INFEED OUTFEED ROLLERS 28 ANT...

Page 3: ...INFEED PARTS DIAGRAM 39 Infeed Parts List 40 STAND PARTS DIAGRAM 41 Stand Parts List 42 ...

Page 4: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated with retu...

Page 5: ...further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorneys fees and costs Governing Law Venue This Agreement shall be construed and governed u...

Page 6: ...ption of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Industrial...

Page 7: ...ies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information instructions and necessary o...

Page 8: ...s NEVER place hands closer than 3 76mm to the rotating cutting knives ENTANGLEMENT HAZARD ROTATING BLADES Contain long hair DO NOT wear jewelry or loose fitting clothing PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BE...

Page 9: ...on t try it REMEMBER Your personal safety is your responsibility 1 FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE Learn the machine s application and limitations as well as the specific hazards 2 Only trained and qualified personnel should operate this machine 3 Kickback Become familiar with the term Kickback and how it occurs before operating this planer Kickback happens...

Page 10: ...achine you may cause injury from flying parts DO NOT exceed the specified machine capacities 13 Dress appropriate DO NOT wear loose fitting clothing or jewelry as they can be caught in moving machine parts Protective clothing and steel toe shoes are recommended when using machinery Wear a restrictive hair covering to contain long hair 14 Use eye and ear protection Always wear ISO approved impact s...

Page 11: ...nspect power and control cables periodically Replace if damaged or bare wires are exposed Bare wiring can kill 28 Maintain machine in top condition Keep clean for best and safest performance Follow instructions for lubricating and changing accessories 29 Reduce the risk of unintentional starting Make sure switch is in OFF position before plugging in power cord 30 Never leave machine running unatte...

Page 12: ...ORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department at sales baileighindustrial com Phone 920 684 4990 or Fa...

Page 13: ...casionally have to be removed DO NOT USE acetone or brake cleaner as they may damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Although some users prefer a wax coating for the table surfaces white talcum powder rubbed in vigorously once a...

Page 14: ...ection and change C Cutterhead Motor Switch Turns the cutterhead ON OFF D Emergency Stop Button Immediately turns the cutterhead feed motor OFF and stops all components of the planer E Feed Speed Adjustment Knob Adjusting the feeding speed after the feeding motor is on F LED Readout Shows the current actual table position value G Controller Keypad Used to enter table presets elevations and digital...

Page 15: ...out and diverts the chips to the dust port D Spiral Cutterhead Holds the carbide inserts in a longitudinal spiral pattern that plane the workpiece E Pressure Bar Stabilizes the workpiece as it leaves the cutterhead and assists in deflect ing wood particles toward the dust hood F Outfeed Rollers Pulls the workpiece toward the outfeed table G Working Table Provides a smooth and level path for the wo...

Page 16: ... the lifting straps on the lifting hooks illustrated Make sure the straps are not in contact with any controls wires or handles 3 Position lifting straps your lifting device and your assistant to support the planer in a vertical and stable position 4 Unbolt the planer from the pallet 5 Slowly raise the planer from the pallet and then carefully move the planer to your prepared location CAUTION Lift...

Page 17: ...s on the precise placement of it to the mounting surface Locate the planer in an area that is level and provides a solid foundation Make sure that any potential kickback is not in line with aisles doorways wash stations or other work areas Place shims under the four feet mounted in the base as required for leveling 1 Use an assistant and the exploded parts diagram assemble the loose parts to the p...

Page 18: ...lug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in risk of electric shock The conductor with insulation having an outer surfa...

Page 19: ...l s plug Repair or replace damaged or worn cord immediately Extension Cord Safety Extension cord should be in good condition and meet the minimum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 0 6 16 16 16 7 10 16 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All c...

Page 20: ...no vibration Listen for any abnormal noises and watch for any unusual actions If you suspect any problems immediately stop the planer by pressing the red EMERGENCY STOP button on the power table control Refer to Troubleshooting and fix any problems before starting the planer again 7 Use the and buttons on the digital control to raise and lower the table and repeat Step 6 for each direction After c...

Page 21: ...ay up The table should stop by itself just before making contact with the headstock The LED readout should show the height is 6mm 2 Using the button lower the table all the way down The table should stop by itself at the lowest limit for the table LED readout should show the hight is 300mm TIGHTEN V BELTS The final step in the set up process must be done after approximately 16 hours of operation D...

Page 22: ...TOP key To restart the procedure you will have to reenter the target value again Reset Digital Control to Actual Thickness If the thickness number showing on LED readout is different from actual stock thickness digital control need to be reset 1 Measure the actual height from blade BDC to table surface This can be done by measuring a stock which has just been cut and the height has not been change...

Page 23: ...ed EMERGENCY STOP button on the power table control b Allow the planer to come to a complete stop c Lower the table and remove the workpiece and repeat Steps 3 5 6 Measure your workpiece thickness and adjust the table elevation as necessary to take a lighter or heavier pass depending on your needs For most wood types 1 8 3 1mm per pass is a good cutting depth Operation Tips Inspect lumber for defe...

Page 24: ... corrosion of the planer and or individual components POWER FEED RATE The infeed and outfeed rollers power the stock through the planer while keeping boards flat and providing a consistent rate of movement This planer power feed features stepless variable feed rates 0 6m min Use the different feed rates as recommended below 0 8m min Dimensioning Pass 8m min 16m min Finishing Pass The feed rate con...

Page 25: ...ancy of your machine Check all fasteners to make sure they are tight and check all adjustments that they are in order Clean and oil the tables so that the material will slide easily Clean any rust spots that may develop on the bed with a commercial rust remover Use compressed air to blow out the interior of the machine in order to keep chips and sawdust from accumulating on the belts and pulleys C...

Page 26: ...n Figure 7 4 With assistance lift the motor up and slide all of the V belts off the pulleys 5 Slide the new belts onto the pulleys and lower the motor 6 Adjust the tension of all three V belts as described in the next set of procedures Adjusting V Belt Tension 1 UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER 2 Loosen the cap screws and remove the left hand side lower access panel...

Page 27: ... use Adjust accordingly for your level of use Parts Lubrication Required No Position Grease Oil 1 Worm Gear Yes No 2 Gear Box No Yes 3 Chain Yes No 4 Chain Yes No 5 Chain Yes No 6 Bracket No Yes 7 Lead Screw Yes No 8 Column Clean Oil No Yes Table Elevation Screws Use a light grease to lubricate the four elevation screws 1 To access and lubricate the table elevation screws safely turn on power and ...

Page 28: ...K OUT POWER 2 Remove the left lower access panel IMPORTANT DO NOT let the chain fall off the sprockets during this procedure Returning it to its proper location without changing the table adjustment can be very difficult 3 Loosen the cap screws on table elevation motor bracket Figure 10 4 Slide the table elevation motor bracket to adjust the tension of chain to preper level 5 Tighten four cap scre...

Page 29: ...djusted Table Parallelism Adjustments The table is adjusted by turning the elevation columns underneath the table 1 Adjust the table height so that the Dial indicator or wood block and feeler gauges will fit between the table and the bottom of the cutter when the blade is at the BDC position 2 UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER 3 Raise the cutterhead top cover 4 Using...

Page 30: ...et cap screws for that side of the table Figure 18 7 Insert the long end of the 6mm round bar into the leverage hole and turn the column until you are satisfied with the table parallelism from side to side Figure 19 Note The slight deformation of the rubber elevation screw cover is normal and will not affect table movement 8 Tighten the cap screws holding the column in place Fig 13 Fig 14 ...

Page 31: ...ion to the cutterhead 10 UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER 11 Place the dial indicator under the right hand side of the infeed roller and find the BDC on the blade edge by sliding the dial indicator right to left 12 Adjust the height of the infeed roller on the same side as the dial indicator to the specification given at the beginning of this procedure using the zer...

Page 32: ...the infeed roller needs to be enough to push the workpiece into the cutterhead but not enough to gouge or bind the workpiece Tension requirements will be different for rough lumber and milled lumber 1 UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER 2 Remove the top right and left access panels and identify the infeed roller tension springs Figure 16 3 Adjust the infeed roller tens...

Page 33: ... on the planing table Tension requirements will be different for rough lumber and milled lumber 1 UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER 2 Remove the right and left upper access panels and identify the infeed roller tension springs Figure 17 3 Adjust the nuts to either lengthen or shorten the spring height Note To reduce the tension lengthen the spring Conversely to incre...

Page 34: ...DC of the cutterhead This will ensure that the following adjustments are accurate in relation to the cutterhead 2 UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER 3 Place the dial indicator under the right hand side of the pressure bar and find the BDC on the blade edge by sliding the dial indicator right to left 4 Adjust the height of the pressure bar on the same side as the dial ...

Page 35: ...it 6mm Lower hight limit 300mm If the digital control works prepoerly When the LED readout shows the hight limit but table can still move the table elevation limit screw need to be adjusted 1 UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER 2 Use digital control to move the table to the upper limit and stop the movement when LED shows 6mm 3 Adjusting the height of screw by wrench U...

Page 36: ...knife as shown in Figure 20 7 Carefully inspect how the gauge touches the cutterhead and the knife If both outside legs of the gauge sit firmly on the cutterhead and the middle pad just touches the knife then that knife is protruding the correct amount Repeat this inspection with the other knives If the gauge does not sit firmly on the cutterhead and touch the knife edge as described then reset th...

Page 37: ... back and forth until all of the gib bolts are loose but not falling out 6 Position the knife gauge over the knife as shown in Figure 21 and loosen the gib bolts until the knife is completely loose 7 Find the jack screws through the access holes in the cutterhead Figure 22 and rotate the jack screws with a hex wrench to raise or lower the knife When the knife is set correctly it barely touches the...

Page 38: ...35 35 CUTTERHEAD PARTS DIAGRAM ...

Page 39: ...nfeed Axle 1 147 Cap Set Screw M6 x 20 8 115 Axle 1 148 Loose Leaf 2 116 Cover 2 149 Nut M6 8 117 Ball Bear 6207E 2 150 Bolt M8 x 55 2 118 Bolt M8 x 45 6 151 Special Screw 2 119 Bolt M8 x 10 8 8 32 152 Left Plate 1 120 Flat Washer M10 8 153 Adjusting Plate 2 121 Lock Washer M10 8 154 Spring 2 122 Screw M10 x 40 8 155 Cutter Plate 1 123 Set Screw M5 x 12 8 156 Speciale Nut M8 2 124 Blade Gib 4 157 ...

Page 40: ...37 37 TABLE PARTS DIAGRAM ...

Page 41: ...9 Bolt M6 x 20 4 208 Nut M6 2 230 Go Up And Down Motor Axle 1 209 Limit Plate 1 231 Gear 1 210 Screw M6 x 20 2 232 Screw M8 x 20 1 211 Colunm 4 233 Key 6 x 20 1 212 Cover 4 234 Key 6 x 50 1 213 Oil Cup 4 235 Set Screw M8 x 8 1 214 Ball Bear 30205E 4 236 Motor 1 215 Ring M52 8 237 Washer 1 216 Silk 4 238 Lock Washer M6 1 217 Ball Bear 6205E 4 239 Screw M6 x 20 1 218 Key 8 x 15 4 240 Front Plate 1 2...

Page 42: ...39 39 INFEED PARTS DIAGRAM ...

Page 43: ... Washer M8 4 307 Infeed Motor Axle 1 326 Main Motor 1 308 Infeed Motor Plate 1 327 Belt 3 309 Gear 1 328 Screw M8 x 30 2 310 Special Washer 1 329 Washer 1 311 Screw M8 x 20 4 330 Cutier Pulley 1 312 Key 8 x 40 1 331 Key 8 x 40 1 313 Motor Pulley 1 332 Big Flat Washer M 6 314 Set Screw M8 x 12 2 333 Screw M8 x 30 4 315 Bolt M10 x 40 4 334 Chain 1 316 Nut M10 4 335 Lock Washer M10 4 317 Screw M10 x ...

Page 44: ...41 41 STAND PARTS DIAGRAM ...

Page 45: ...Switch 1 415 Emergency Stop Switch 1 449 Box Cover 1 1 416 Adjust Speed Knob 1 450 Main Switch Box 2 417 Infeed Switch 1 451 Box Cover 2 1 418 Screw M4 x 10 4 452 Emergency Stop Switch 1 419 Digital Control 1 453 Left Up Plate 1 420 Handle 2 454 Limit Switch 2 421 Lable 1 455 Plate 2 422 Screw M3 9 x20 8 456 Lock Washer M 4 423 Screw M3 5 x 16 4 457 Cap Screw M4 x 30 6 424 Box Plate 2 1 458 Screw ...

Page 46: ...43 43 NOTES ...

Page 47: ...44 44 NOTES ...

Page 48: ... INC 1455 S CAMPUS AVENUE ONTARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE ALDERMANS GREEN INDUSTRIAL ESTATE COVENTRY CV2 2SS UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BIFABUK CO UK BAILEIGH INDUSTRIAL GMBH HOFENER STRAßE 64 70736 FELLBACH DEUTCHSLAND WWW BAILEIGHINDUSTRIAL DE ...

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