Baileigh DP-1000G Operator'S Manual Download Page 26 | Manualshive

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GEARBOX DIAGRAM

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Summary of Contents for DP-1000G

Page 1: ...RIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 05 2015 Baileigh Industrial Inc P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileighindustrial com ...

Page 2: ...e Base 15 ELECTRICAL 16 OPERATION 18 MATERIAL SELECTION 19 LUBRICATION AND MAINTENANCE 20 Greasing the Machine 20 Storing Machine for Extended Period of Time 20 DRILL HEAD DIAGRAM 21 Drill Head Parts List 22 GEARBOX DIAGRAM 23 Gearbox Parts List 24 ROTOR SHAFT DIAGRAM 25 Rotor Shaft Parts List 26 2nd SHAFT DIAGRAM 27 2nd Shaft Parts List 28 3rd SHAFT DIAGRAM 29 3rd Shaft Parts List 30 COLUMN DIAGR...

Page 3: ...ELECTRIC BOX DIAGRAM 39 Electrical Box Parts List 40 ELECTRICAL SCHEMATIC 41 ...

Page 4: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated with retu...

Page 5: ...further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorneys fees and costs Governing Law Venue This Agreement shall be construed and governed u...

Page 6: ...ption of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Industrial...

Page 7: ...ies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information instructions and necessary o...

Page 8: ...lugs to protect against objectionable or uncomfortable loud noises BEWARE OF PIERCING POINTS NEVER place Keep hands fingers or any part of your body away from rotating tooling bit ENTANGLEMENT HAZARD ROTATING SPINDLE Contain long hair DO NOT wear jewelry or loose fitting clothing EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous conditions the machine can be stopped immediatel...

Page 9: ... tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause injury from flying parts DO NOT exceed the specified machine capacities 6 Dressing material edges Always chamfer and deburr all sharp edges 7 Do not force tool Your machine will do a better and safe...

Page 10: ...ence of alcohol or drugs Read warning labels on prescriptions If there is any doubt DO NOT operate the machine 18 DO NOT touch live electrical components or parts 19 Turn off power before checking cleaning or replacing any parts 20 Be sure all equipment is properly installed and grounded according to national state and local codes 21 Inspect power and control cables periodically Replace if damaged...

Page 11: ...84 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department at sales baileighindustrial com Phone 920 684 4990 or Fax 920 684 3944 Note The photos and illustrations used in thi...

Page 12: ...painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plastic b...

Page 13: ...bolts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to the required position and lower gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines whe...

Page 14: ... prior to placing the machine The accuracy of any machine depends on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the machine work stock and the operator The floor should also be a level surface If the unit wobbles or rocks once in place be sure to elimin...

Page 15: ...12 12 OVERALL DIMENSIONS ...

Page 16: ...13 13 GETTING TO KNOW YOUR MACHINE F B L N M R G U A P H J C E O D K I S T Q ...

Page 17: ... K Speed RPM Selection Chart Slows a visual representation of the handle positions for each of the four RPM settings L Speed RPM Selection Handles Position the handles to match the chart diagram to run the chuck at the RPM setting DO NOT change spindle RPM until the spindle has stopped completely M Drill Head Position Lock Loosen to allow the drill head to move on the column NEVER OPERATE THE MACH...

Page 18: ...table can be positioned at varying heights and rotated 180 in either direction It has T slots to allow the use of 1 2 or M14 bolts Below the work table are two lock handle and a crankshaft The crankshaft and lock handle near the column control the up down and swing positions of the table and support arm The front lock handle under the table controls the rotation of the table Always unlock the tabl...

Page 19: ...e will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes a...

Page 20: ...TH AMP RATING 25ft 50ft 100ft 0 6 16 16 16 7 10 16 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Turn the main disconnect switch on the control panel to the OFF position 2 Unwrap ...

Page 21: ...ion the spindle speed handles L to match the desired rpm setting as indicated on the speed selection chart K DO NOT change spindle RPM until the spindle has stopped completely 9 Select either clockwise or counter clockwise spindle rotation with selector switch G DO NOT change rotation direction until the spindle has stopped completely 10 Verify that the chuck is clear of any entanglements and pres...

Page 22: ...ed immediately by pressing the E STOP button H Twist the button clockwise cw to reset MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry without oil Material should have a smooth surface so it processes easily Dimensional properties of material must be consistent and not exceed the machine capacity values Chemical structure of material must b...

Page 23: ...the gear rack on the column so the table moves up and down smoothly Greasing the Machine Grease the gear rack on the column to keep the table moving smoothly Lubricate the spline of the spindle and the teeth of the rack with a 2 grease Fully extend the spindle and lightly grease the spindle shaft Storing Machine for Extended Period of Time If the Drill Press is to be inactive for a long period of ...

Page 24: ...21 21 DRILL HEAD DIAGRAM ...

Page 25: ...sing 2 2X08404 Gearbox 3 2X08719 Spindle Sleeve 4 2X08740 5 Feed Shaft Complete 5 2X08720 Worm Gear Unit 6 2X08702 Front Cover 8 4U08705 Electric Box Cover 9 3R00014 Locking Lever 10 3S02556 Screw M12x120 11 3S02558 Screw M12x130 12 3M09122 Locking Nut M12 13 3B04178 Washer 13x24x4 ...

Page 26: ...23 23 GEARBOX DIAGRAM ...

Page 27: ...n Notes 1 Rotor shaft 2 2X08404 2 2nd Shaft complete 3 2X08404 3 3rd Shaft complete 4 2X08422 Gear box complete 5 4B00174 Ring 6 4B00173 Ring 7 2X08536 Gear selector arm 8 4RS0653 1 Gear lever 9 4C02921 Gear 10 3T04028 Steel ball 13 4T04168 Shift pin ...

Page 28: ...25 25 ROTOR SHAFT DIAGRAM ...

Page 29: ...5 2H07972 Gear 39 1 5 6 2D17002 Spacing sleeve 17x2 7 3L11003 Ball bearing 6203 8 4B00137 Washer 9 3K00184 Key 5x5x14 10 3K00187 Key 5x5x20 11 2X08405 Rotor Shaft 12 4F06203 Washer FB 6203 13 3L11003 Ball bearing 6203 14 2N01889 Bearing cover B 1889 15 4B00175 Fan B 175 16 2B03449 Washer C 3449 17 4B01890 Fan cover C 1890 18 3E80103 Stator 80 2 4 70 380 440 ...

Page 30: ...27 27 2nd SHAFT DIAGRAM ...

Page 31: ... 2H07971 Gear 32 2 5 2D17038 Spacing sleeve 17x38 6 2H07970 Gear 15 2 7 2D17005 Spacing sleeve 17x5 8 2A04871 2nd Shaft C 4871 9 3K00187 Key 5x5x20 10 2T06615 Key C 6615 11 2X08408 Gear Complete 64 1 5 12 2T04254 Clutch C 4254 13 2X08406 Gear complete 40 1 5 14 2D00009 Spacing sleeve 17x3 5 15 3L11003 Ball bearing 6203 16 4B00138 Cover C 138 ...

Page 32: ...29 29 3rd SHAFT DIAGRAM ...

Page 33: ...2 Ball bearing 6302 3 3015002 Spacing sleeve 15x2 4 3C01117 Circlip SgA 15 5 2X08413 Gear complete 32 2 6 2T04254 Clutch C 4254 7 2X08411 Gear complete 49 2 8 2000006 Spacing sleeve 17x31 5 9 3L11003 Ball bearing 6203 10 4B00137 Cover C 137 11 2T06615 Key C 6615 12 2A08410 3rd Shaft B 8410 ...

Page 34: ...31 31 COLUMN DIAGRAM ...

Page 35: ...te 4 2WS1231 Table 5 2X08445 Rack 6 2T07146 Pin 7 2Y08723 Table arm 2X08720 1 Worm gear complete 8 2RS1182 Crank handle 9 3RO1106 Handle 10 2IS1203 Worm shaft 11 2D20008 2D20008 12 2HS1201 Gear 13 2AS1202 Shaft 14 3S04444 Stop screw SK6SS 8x8 15 3R00014 Locking handle 16 2N00186 Lower ring 17 2103598 Rack 18 2N03668 Upper ring ...

Page 36: ...33 33 WORM GEAR BOX COMPLETE DIAGRAM ...

Page 37: ...st Item Part No Description Notes 2X08720 Worm gear box Complete 1 2N08720 Worm gear box 2 2AS1202 Shaft 3 2HS1201 Gear 4 2D20008 Spacer 20x8 5 2IS1203 Worm shaft 6 3L00021 Washer 7 2RS1182 Crank 8 3RO1106 Handle 9 3S04444 Screw SK6SS 8x8 ...

Page 38: ...35 35 FEEDSHAFT DIAGRAM ...

Page 39: ...36 36 Feed Shaft Parts List Item Part No Description Notes 1 4T08715 Spring housing 2 4C03026 Spring 3 2108708 Feed shaft 4 4S04211 Screw 5 2E08722 Feed lever 6 3R02003 Handle ball ...

Page 40: ...37 37 SPINDLE SLEEVE DIAGRAM ...

Page 41: ...sher 3 3L11005 Ball bearing 6205 4 2G08709 Spindle sleeve 5 2I08420 Rack 6 4B03769 Washer 7 3L51006 Taper roller bearing 30206 8 2TS1106 Roller bearing cover 9 2T08386 Key 10 2A08418 1 Spindle 11 2T08593 Spacing sleeve 12 3B06003 Washer 13 4T08547 Stop 14 3S08622 Screw p6ss 16x25 15 4T08714 Collet Jaw ...

Page 42: ...39 39 ELECTRIC BOX DIAGRAM ...

Page 43: ...tor Protector 380 50 4 2E08713 Electric box distance tube 5 4L08706 Anchor plate 6 4L08711 3 Electric box plate 7 3E16227 Emergency stop 8 3T18003 Rubber molding 15x8 9 3E06016 Pole reverser 10 3E19088 Nut 1816 11 3E19493 Angular nipple 12 2T08735 Protection conduit 13 3E10614 Under volt release 14 4L08711 3 Electric box plate ...

Page 44: ...41 41 ELECTRICAL SCHEMATIC ...

Page 45: ... Description Specification KM Motor Contactor FR Thermal Overload TC Transformer TA Emergency Stop Button SB1 Push Button Start SB2 Push Button Stop EL Work Lamp C1 Capacitor C2 Capacitor Rotation Selector Switch ...

Page 46: ...43 43 NOTES ...

Page 47: ...44 44 NOTES ...

Page 48: ...C WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGHINDUSTRIAL CO UK ...

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