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Baileigh CS-275EU, Operator'S Manual

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Baileigh CS-275EU Operator'S Manual Download Page 47

 

 

44 

44 

Item 

Description 

Size 

Q'TY 

A69 

Wire terminal clamp 

 

4 

A70 

Control wire 

 

1 

A71 

Hex cap screw 

M8x20 

4 

A72 

Washer 

5/16" 

4 

A73 

Oil pilot 

PT1/2" 

1 

A74 

Set screw 

PT1/4" 

2 

A75 

Shaft 

 

1 

A76 

Bushing 

 

1 

A77 

Hex cap screw 

M12x55 

1 

A78 

Nut 

M12 

1 

A79 

Lock bolt with knob 

 

1 

A80 

Length setting rods bracket 

 

1 

A81 

Upper length setting rod 

 

1 

A82 

Lower length setting rod 

 

1 

A83 

Nut 

 

1 

A84 

Lock bolt with knob 

 

1 

A85 

Filter plate 

 

1 

A86 

Lift ring 

 

3 

A87 

Drainage 

 

1 

A88 

Washer 

5/16" 

2 

A89 

Hex socket cap screw 

M8x25 

2 

A90 

Hex socket cap screw 

 

1 

A91 

Supporter 

 

1 

A92 

Washer 

5/16" 

2 

A93 

Hex cap screw 

M8x20 

2 

A94 

Screw 

M5 

4 

A95 

Stop button 

 

1 

A96 

Start button 

 

1 

A97 

Emergency switch 

 

1 

A99 

Pump selection switch 

 

1 

A100 

Control box panel 

 

1 

A101 

Washer 

5/16" 

2 

A102 

Hex socket cap screw 

M8x20 

2 

A103 

Electric control box 

 

1 

A104 

Control box button plate 

 

1 

Summary of Contents for CS-275EU

Page 1: ...INGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 04 2020 Baileigh Industrial Holdings LLC P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...trical Box 15 Machine Base 15 Vise 16 Material Stop 16 Support Roller 16 Stand 17 Coolant Pump 17 ASSEMBLY AND SET UP 18 ELECTRICAL 22 OPERATION 24 Miter Angle 24 Vise Operation 25 Loading the Piece Part 25 Using the stop bar 26 Cutting Operation Cycle 26 Metal Chip Indicators 27 CHOOSING A SAW BLADE 27 General Characteristics 28 Determining Proper Tooth Pitch 28 Cutting and Feeding Speed 28 Break...

Page 3: ... 36 Oils for Lubricating Coolant 37 Storing Machine for Extended Period of Time 37 Cleaning Coolant Path 37 LUBRICATION OIL TABLE 1 38 LUBRICATION OIL TABLE 2 38 ELECTRICAL SCHEMATIC 39 Electrical Parts List 40 PARTS IDENTIFICATION DRAWING A 41 PARTS LIST A 42 PARTS IDENTIFICATION DRAWING B 46 PARTS LIST B 47 TROUBLESHOOTING 48 ...

Page 4: ...en notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated wi...

Page 5: ...remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorney fees and costs Governing Law Venue This Agreement shall be construed and governed under the ...

Page 6: ... Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Indu...

Page 7: ...azardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which if not avoided could result in property damage IMPORTANT PLEASE READ THIS OPERATORS...

Page 8: ...D Wear appropriate dust mask Dust created while using machinery can cause cancer birth defects and long term respiratory damage Be aware of the dust hazards associated with all types of materials ROTATING BLADE HAZARD Moving saw blade may result in loss of fingers or limb DO NOT operate with guard removed Follow lockout tagout procedures before servicing EMERGENCY STOP BUTTON In the event of incor...

Page 9: ...eigh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to a Baileigh machine will invalidate the machine s warranty PLEASE ENJOY YOUR BAILEIGH MACHINE PLEASE ENJOY IT SAFELY ...

Page 10: ... machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Keep work area well lighted DO NOT use electrically powered tools in the presence of flammable gases or liquids 16 Blade adjustments and maint...

Page 11: ...rator should stand in front of the machine using a single hand to grip the feed handle 32 A proper break in period for the cold saw is recommended Intervals of 30 minutes to be repeated two or three times after which the cold saw may be used continuously TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Sup...

Page 12: ...60hz Main Motor 1 5hp 1 1kw 110V 60hz 14A Coolant Pump 1 8hp 93w 110V 60hz 1 2A Coolant Tank 1 5gal 5 7L Net Weight with Stand 330lbs 150kg Shipping Weight 425lbs 193kg Overall Dimensions LxWxH 40 x 39 x 72 1016x991x1829mm Base Footprint 23 x 24 584 x 610mm Shipping Dimensions LxWxH 60 x 44 x 48 1524 x 1118 x 1220mm Cutting Capacities Solid Bars Tubing Angle 90 3 3 83 82mm 2 5 x 2 5 63 5x63 5mm 3 ...

Page 13: ...as they may damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately di...

Page 14: ...vise preferred to support the weight of the saw body Do not lift alone Hardware 2 Hardware 1 Stand Head Assembly Tank Tank Platform Feed Handle Rear Plate Drain Hose Support Roller Coolant Hose Pump Cover Plate Hardware 3 Front Splash Plate Material Stop ...

Page 15: ...wer gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking for a suitable location to place the machine Overall weight of the machine Weight of material being processed Sizes of material to be processed through the machine Space needed for auxiliary stands w...

Page 16: ...eration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely POWER SUPPLY PLACEMENT The power supply should be located close enough to the machine so that the power cord is not in an area where it would cause a tripping hazard Be sure to observe all electrical codes if installing new circuits and or outlets Anchoring the Machine This ...

Page 17: ...14 14 OVERALL DIMENSIONS Machine Dimensions when assembled ...

Page 18: ... has a stationary cover which mounts to the left side of the gear case and a movable part which has linkage connect to it to cause the guard to open and expose the lower part of the blade as the feed handle is pulled downward Saw Blade The saw blade is mounted onto the end of the arbor shaft and positioned to be centered within the guard assembly Electrical Box The electrical box is mounted to the...

Page 19: ... provides support to reduce and prevent the material from kicking out at the end of the cut Material Stop The material stop to the right side of the vise may be used to set the cut length of the material This is especially useful for multiple cuts of the same length Support Roller The support roller to the left or infeed side of the vise will assist in holding the material on plane with the vise t...

Page 20: ...structure for the machine head assembly machine base vise system and coolant pump system Coolant Pump Located in the back of the machine stand the self contained coolant system includes a tank coolant pump filter and hoses ...

Page 21: ...d place into the intended working location D Prepare the machine for hoisting Method 1 Using a sling E carefully wrap it around the collar of the moveable jaw and motor mount WARNING For your own safety DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual C D B A ...

Page 22: ... underside of the stand holes Attach the 1 gasket and drain flange to the head with 2 socket head bolts Attach the coolant tank platform Insert platform H into the interior of the machine stand Align the platform holes I to the screw holes on the machine stand Apply an M8 washer to each M8X12 screw and secure the platform H to the stand Remove the oil fill transport plug from gear transfer case Us...

Page 23: ...P up to the machine base and align the 2 slots O with the screw holes in the base Using 2 M10 washers and 2 M10x25 hex bolts attach the support roller to the base DO NOT Tighten Place a level across the mouth of the vise and the top of the roller Raise or lower roller P until level then secure by tightening bolts Attach the bar stop to the vise Insert the threaded end of the long rod R into the si...

Page 24: ... vertical lip of the platform Insert one end of the 0 50 drain hose W onto the hose connector Z on the underside of the machine base Place the other end into the insert Y of the coolant tank Attach the rear plate to the back of the stand Place rear plate AA across the back of the machine stand Align the plate holes and secure the plate with 4 M8 washers and 4 M8x25 screws Install the splash plate ...

Page 25: ... indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged int...

Page 26: ...ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Turn the main disconnect switch on the control panel to the OFF position 1 Unwrap the power cord and route the cord away from ...

Page 27: ...de the jaw left or right as needed to clear the saw blade The jaw should be between 0 25 and 0 5 6 13mm with out contacting the saw blade 7 Adjust the clamping support to the right side of the blade by loosening and the mounting bolt and sliding the support within the slots E or when needed changing the slots If absolutely necessary the clamping support may be removed CAUTION Always wear proper ey...

Page 28: ...hrough the jaws so the scribed length mark lines up with the blade or disk 5 Push the piece up against the back vise jaw 6 Turn the hand wheel clockwise cw to clamp the piece If repetitive cuts are required for material of the same width 1 Turn the vise hand wheel clockwise cw to approach the piece part leaving approximately 3 16 5mm gap between front jaw and the piece part 2 Then use the vise loc...

Page 29: ...igger switch D to start blade motor 9 Pull down the feed handle C applying a steady and constant pressure 10 After cut off raise feed handle slowly 11 Release the trigger switch D to stop the blade motor 12 Use vise lever to open the jaws 13 Remove or advance the piece part forward for next cut 14 To turn off machine power press the stop button E 15 To stop machine in an emergency situation press ...

Page 30: ...e taken into consideration Type of material being cut ferrous or non ferrous Material hardness and physical dimensions Blade descent rate Rotational speed of blade Blade tooth profile Choose a tooth pitch that is suitable for the workpiece Thin walled profiles including tubes and pipes require close toothing At least 3 6 teeth should be in contact with the material while cutting Large solid or tra...

Page 31: ...t and since fine tooth pitches have small gullets the accumulated chip will exceed the gullet capacity and press against the walls of the workpieces resulting in poor cutting same situation with soft materials greater shearing stress and hence breakage of the blade A larger pitch should be chosen when the shape of the piece to be cut has a cross section at any given point which exceeds the average...

Page 32: ...After breaking in you may slowly increase the feed rate up to the determined value Coolant The cooling fluid ensures that the blade teeth and material in the area of the cut do not overheat The fluid must be an excellent lubricant so as to prevent abrasion of the teeth and welding of the chips to the teeth seizing Blade structure For non ferrous metals it is common to use circular saws with a braz...

Page 33: ...SITIVE AND NEGATIVE CUTTING ANGLES The cutting angle may vary from positive to negative depending on the cutting speed the profile and the type of material to be cut A positive angle determines better penetration of the tool and hence lower shear stress and greater ease of sliding for the swarf over the cutting edge On the other hand the cutting edge has lower mechanical resistance so that as the ...

Page 34: ...haracterized by other parameters such as the whine reduction feature which cuts down noise at high speeds or expansion which compensates for the pushing of chips inside the cutting edge thus reducing the thrust on the walls of the material to be cut Use the chart on the following page to help select the saw blade suitable for your application Baileigh Industrial offers a wide selection of tooth st...

Page 35: ...32 32 BLADE SELECTION CHART ...

Page 36: ... bolt A Changing the Saw Blade 1 To change the saw blade 2 Release and pivot the mobile guard A by removing the hex socket screw B 3 Place a block of wood into the vise 4 Lower the machine head to rest the saw blade on the block of wood 5 Using a hex wrench remove the lock bolt C in a clockwise cw direction It has a left handed thread 6 Remove the blade D and blade washer E from the spindle 7 Remo...

Page 37: ...1 Loosen two set screws A from rear of head pivot with 4mm hex wrench 2 If blade tracks to right side viewed from front of machine rotate right socket screw under the electrical box clockwise with 5mm hex wrench 3 If blade tracks to left side rotate left socket screw counterclockwise 4 Tighten set screws A and operate saw to verify correctness of adjustment A ...

Page 38: ...it Lubricate threaded components and sliding devices Clean and grease the vise screw and sliding surfaces Clean the guard housing for the disk saw blade Apply rust inhibitive lubricant to all non painted surfaces Sharpen the saw teeth Monthly Maintenance Thoroughly clean the machine including the coolant tank Check that all screws on the motor the pump the vise jaws and the guard are tight and sec...

Page 39: ...all the feed handle and connect the trigger cord to the electrical box connector Oil Disposal Used oil products must be disposed of in a proper manner following local regulations Accessing and Cleaning the Coolant System 1 Remove the drain hose from the return screen 2 Lift the tank and pump assembly off of the retaining tray and slide the assembly out of the stand 3 Remove and clean the filter A ...

Page 40: ... and clean the coolant tank Clean and grease the machine Cover the machine Note Proper maintenance can increase the life expectancy of your machine Cleaning Coolant Path Once a year or if the coolant flow is reduced remove the channel covers and clean the coolant flow paths 1 Disconnect power to the saw 2 To change the saw blade 3 Release and pivot the mobile guard A by removing the hex socket scr...

Page 41: ...ell Carnea Oil 10 Shell Carnea Oil 10 Aluania Greaser 1 Exxon Spinesso 10 Spinesso 10 Ronex MP Beacon 2 LUBRICATION OIL TABLE 2 Below 82 F Select from the products listed below Brand Hydraulic Tank Oil Gear Oil Slideway Oil Mobil DTE XL 46 SHC 525 Mobilgear 630 SHC 220 Mobil Vactra Oil No 4 Shell Shell Tellus Oil 46 Shell Omala Oil 220 Shell Tonna Oil T220 Exxon Nuto H 46 Spartan EP 220 Febis K220...

Page 42: ...y SB1 Emergency Stop Button SB2 Stop Button SB3 Start Button SB4 Trigger Switch SB5 Coolant Pump Switch 24V 110V Fuse 25A Fuse 25A L1 L2 1L1 1 2 L11 L21 1 Fuse 4 2A 2 3 SB1 4 SB2 5 SB3 8 6 SB4 9 KR K1 0 K1 T R U V U2 V2 M2 M1 Motor 1 1 2Hp Motor 1 8Hp SB5 KR 110 0 24 0 ...

Page 43: ... 220V 2 2kw 400V 4 0kw NHD C 09D 1 KR Relay 250 VAC 5A MY 2N AC 24V 1 TC Transformer 35VA 110 24V 1 SB1 Emergency Stop 250V 6A KEDU HY57B 1 SB2 SB3 Off Button Start Button 250V 6A 2a ABF 22Φ1b ABLFS 22Φ1a 30V 1 1 SB4 Trigger Switch 15A 1 2HP 125 250VAC 0 6A 125VDC 0 3A 250VDC V 15 1A5 1 SB5 Pump Switch 250V GIKOKA OSS 22Φ 1 MB Protector 30A 250V 1 M1 Motor 110V 1 5 HP 1Ø 4Pole 1 M2 Coolant Pump 11...

Page 44: ...41 41 PARTS IDENTIFICATION DRAWING A ...

Page 45: ...l 1 A12 Pin 1 A13 Bearing bushing 1 A14 Bearing 1 A15 Bushing 1 A16 Leading screw 1 A17 Lock handle 1 A18 Sliding vise 1 A19 Washer 1 A20 Spring 1 A21 Plate 1 A22 Hex socket cap screw M12x25 2 A23 Washer 5 16 2 A24 Hex socket cap screw M8x20 2 A25 Spring 1 A26 Washer 5 16 1 A27 Hex socket cap screw M8x20 1 A28 Switching handle 1 A29 Washer 1 4 1 A30 Hex socket cap screw M6x12 1 A31 Washer 1 4 1 A3...

Page 46: ...6 Vise bench 1 A47 Hex socket cap screw M5x25 3 A48 Swing arm base 1 A49 Support rod 1 A50 Vise clamp 1 A51 Groove jaw 1 A52 Small groove jaw 1 A53 Trigger switch with handle 1 A54 Nut M10 1 A55 Feed handle rod 1 A56 Nut M20 1 A57 Nut M20 1 A58 Machine head 1 A59 Ball bearing 6205zz 1 A60 Ball bearing 6301zz 1 A61 Rubber sheet 1 A62 Hex cap screw M8x20 4 A63 Washer 5 16 4 A64 Flange 1 A65 Oil seal...

Page 47: ... setting rod 1 A82 Lower length setting rod 1 A83 Nut 1 A84 Lock bolt with knob 1 A85 Filter plate 1 A86 Lift ring 3 A87 Drainage 1 A88 Washer 5 16 2 A89 Hex socket cap screw M8x25 2 A90 Hex socket cap screw 1 A91 Supporter 1 A92 Washer 5 16 2 A93 Hex cap screw M8x20 2 A94 Screw M5 4 A95 Stop button 1 A96 Start button 1 A97 Emergency switch 1 A99 Pump selection switch 1 A100 Control box panel 1 A1...

Page 48: ... set 1 A107 Cover plate 1 A108 Transformer 1 A109 Relay 1 A110 Plate 1 A111 Support plate 1 A112 Washer 5 16 2 A113 Hex socket cap screw M8x16 2 A114 Screw M5 2 A117 Cover 2 A118 Screw 2 A120 Rubber plate 1 A121 Rubber plate 1 A122 Holder plate 1 A123 Anti dust plate 1 ...

Page 49: ...46 46 PARTS IDENTIFICATION DRAWING B ...

Page 50: ...4 B7 Coolant tank 1 B8 Hose 1 B9 Hose clamp 1 B10 Washer 1 4 2 B11 Hex socket cap screw M6x16 2 B12 Coolant pump 1 B13 Connecting bolt 1 B14 Hose clamp 1 B15 Hose 1 B16 Hose clamp 1 B17 Valve 1 B18 Wire 1 B19 Hex cap screw M6x15 4 B20 Washer 1 4 4 B21 Hex cap screw M6x15 2 B22 Washer 1 4 2 B23 Support plate 1 B24 Screw M5x6 4 B25 Cover plate 1 ...

Page 51: ... the dimensions of the part to be cut RIDGES ON THE CUTTING SURFACE Ineffective gripping of the part in the vise Too fast advance Disk teeth are worn Insufficient lubricating coolant Teeth do not unload shavings well Check the gripping of the part Decrease advance exerting less cutting pressure Sharpen the tool Check the level of the liquid in the tank Increase the flow of lubricating coolant chec...

Page 52: ...ity type and construction characteristics Carefully clean the laying and contact surfaces BLADE STICKS IN THE CUT Too fast advance Low cutting speed Wrong tooth pitch Sticky accumulation of material on the disk Insufficient lubricating refrigerant Decrease advance exerting less cutting pressure Increase speed Choose a suitable disk Check the blend of lubricating coolant and choose a better quality...

Page 53: ...icky accumulation of material on the disk Decrease advance exerting less cutting pressure Change disk speed and or diameter Choose a suitable disk Use a better quality disk Check the gripping of the part Accurately remove all the parts left in Make the cut elsewhere turning the part Check the level of the liquid in the tank Increase the flow of lubricating coolant checking that the hole and the li...

Page 54: ...r quality disk Check the level of the liquid in the tank Increase the flow of lubricating coolant checking that the hole and the liquid outlet pipe are not blocked CHIPPED DISK Hardness shape or flaws in the material Wrong cutting speed Wrong tooth pitch Vibrations Disk incorrectly sharpened Low quality disk Incorrect emulsion of the lubricating coolant Reduce the cutting pressure and or the advan...

Page 55: ...52 52 NOTES ...

Page 56: ...ITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK ...

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