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1.  Disconnect and lockout power to the grinder! 

2.  Install the rear idler such that its inside-bearing surface is approximately 0.06 inches out from 

the wheel support. Secure the wheel with locking set screw. 

3.  Install the upper wheel such that its inner bearing surface is approximately 0.06 inches out 

from its bearing support. Secure the wheel with locking set screw. 

4.  Loosen the retaining nut that locks the upper idler wheel adjusting screw. Using screw, 

adjust the upper idler wheel until a straight line representing the plane passing through the 
center of the upper idler exactly passes through the center of the contact wheel. This line 
represents the center of belt travel. 

 

Note:

 Make certain that the bearing support is against the screw end. 

 
5.  Project a line from the upper idler outside rim to the outside rim of the rear idler. Adjust the 

tracking control until the wheels are on the exact same plane. That is when their radial 
centers are aligned. 

6.  Repeat step 3 and 4 until both conditions are satisfied. That is the upper and rear idlers are 

aligned to each other and both wheels are aligned to the contact wheel. 

7.  Tighten the locking nut. 

8.  Install a new abrasive belt. Roll the belt manually to assure that it will maintain coarse 

tracking. If the belt does not track manually, repeat the prior steps until it does. If after 
repeating these steps the belt still will not track the machine requires other maintenance 
and/or one or both idler wheels require replacing. The wheels should be replaced in pairs. 

9.  Connect power to and then start the grinder. 

10. Watch the belt tracking and stop the machine immediately if the belt starts to track off of the 

wheels. The belt may track to one side or the other but should not start to run off of the 
wheels. 

11. Adjust the tracking control will sweep the belt across the face of the contact wheel. At least 

1/2" adjustment in both directions from center should be possible. 

 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for BG-260-3-110

Page 1: ...GH INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting fro...

Page 2: ...FICATIONS 10 TECHNICAL SUPPORT 10 UNPACKING AND CHECKING CONTENTS 11 Cleaning 11 TRANSPORTING AND LIFTING 12 INSTALLATION 13 Securing the Base 14 Anchoring the Machine 14 ELECTRICAL 15 OPERATION 17 Gr...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Page 5: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 6: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 7: ...against objectionable or uncomfortable loud noises DUST HAZARD Wear appropriate dust mask Dust created while using machinery can cause cancer birth defects and long term respiratory damage Be aware o...

Page 8: ...if normal safety precautions are overlooked or ignored personal injury to the operator may result Safety equipment such as guards hold downs safety glasses dust masks and hearing protection can reduc...

Page 9: ...imes DO NOT reach over or across a running machine 12 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired 13 Check for damaged parts Before u...

Page 10: ...piece of material at a time 31 Warning The dust generated by certain materials can be injurious to your health Always operate machinery in well ventilated areas and provide for proper dust removal Use...

Page 11: ...ipment when it requires maintenance or correction 39 Install and use high quality abrasive belts wheels discs media etc as appropriate to your machine Understand and follow the operating requirements...

Page 12: ...support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...olts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine t...

Page 15: ...ELING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement o...

Page 16: ...machine such that operators have safe and unobstructed access to the machine The work place should be free from floor obstructions trip points and other faults that may reduce operator safety Anchori...

Page 17: ...voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped w...

Page 18: ...ed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cor...

Page 19: ...ndition by changing the main drive motor rotation direction 2 Reverse the motor direction of a single phase motor by reversing leads within the metal wiring box C located on the motor Follow the diagr...

Page 20: ...estal and or floor point connect the power to its source 2 Adjust the work support A and work support arm to the desired position Take care that the gap between the face of the abrasive belt and the w...

Page 21: ...causing and ejection 7 When grinding is complete Press the STOP button to stop the belt MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry witho...

Page 22: ...ld and emergency stop button are in good working order Weekly Maintenance On a weekly basis clean the machine and the area around it Lubricate threaded components and sliding devices Apply rust inhibi...

Page 23: ...intenance actions required All bearings are sealed for life and require no additional lubrication Idler Wheel Alignment When idler wheels are removed and or replaced they must be installed such that t...

Page 24: ...ntrol until the wheels are on the exact same plane That is when their radial centers are aligned 6 Repeat step 3 and 4 until both conditions are satisfied That is the upper and rear idlers are aligned...

Page 25: ...23 23 PARTS DIAGRAM...

Page 26: ...ock 1 13 Button head cap screws GB T70 2 M5X12 6 14 Flat washer GB T95 12 3 15 Block pivot 1 16 Flat washer GB T95 8 1 17 Hexagon socket set screws GB T712 2 M8 1 18 Washer GB T95 5 18 19 Socket head...

Page 27: ...46 Pawl 1 47 Nipple pipe 1 48 Strip 1 49 Compression Spring 1 50 Button 1 51 Knob 1 52 Panel hex nut GB T6172 1 M5 12 53 Washer GB T93 3 3 54 Panel hex nut GB T6172 1 M3 3 55 Spring pin GB T897 1 2 5...

Page 28: ...ead cap screws GB T70 1 M5X16 2 77 Bracket for platen 1 78 Platen 1 79 Socket head cap screws GB T70 1 M6X20 1 80 Bolt GB T5783 M10X40 1 81 Flat washer GB T95 10 12 82 Base 1 83 Main frame 1 84 Flat H...

Page 29: ...27 27 NOTES...

Page 30: ...28 28 NOTES...

Page 31: ...29 29 NOTES...

Page 32: ...INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGHINDUSTRIAL CO UK BAILEIGH INDUST...

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