Baileigh Industrial RDB-150-AS Operator'S Manual Download Page 9 | Manualshive

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Baileigh Industrial RDB-150-AS Operator'S Manual Download Page 9

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6

KEEP CLEAR OF MOVING OBJECTS

Always be aware of the position of the material and the swing area in
which the material will travel. The material will swing with significant
force. This swing area will create pinch points and the force of the
material movement may cause serious bodily injuries.

HYDRAULIC HOSE FAILURE

Exercise

CAUTION

around hydraulic hoses in case of a hose or

fitting failure.

HIGH VOLTAGE

USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT

assume the

power to be off.

FOLLOW PROPER LOCKOUT PROCEDURES.

CALIFORNIA PROPOSITION 65

WARNING: Cancer and Reproductive Harm.
www.P65Warnings.ca.gov

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Summary of Contents for RDB-150-AS

Page 1: ...HOLDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resu...

Page 2: ...18 DIE SELECTION AND INSTALLATION 19 Material Insertion 22 Material Insertion Limitations 26 Bending More than 180 Degrees 27 UNDERSTANDING SPRINGBACK 27 MATERIAL SELECTION 27 PIPE AND TUBE BENDING DI...

Page 3: ...Main Tube and Cylinders Assembly Parts Diagram 46 Swing Arm Assembly Parts Diagram 47 Degree Dials Parts Diagram 48 Parts List 49 Main Tube Assembly Parts Diagram 51 Cart Assembly Parts Diagram 52 Hy...

Page 4: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 5: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 6: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 7: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 8: ...le hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD NEVER place your hands fingers or any part of your body...

Page 9: ...will create pinch points and the force of the material movement may cause serious bodily injuries HYDRAULIC HOSE FAILURE Exercise CAUTION around hydraulic hoses in case of a hose or fitting failure HI...

Page 10: ...igh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or other...

Page 11: ...Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions...

Page 12: ...x 44 1727 x 1524 x 1118mm Based on a material tensile strength of 64000 PSI mild steel CLR will vary based upon actual material and wall thickness TECHNICAL SUPPORT Our technical support department c...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and c...

Page 15: ...ING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of...

Page 16: ...hours of operation and again after the first full week of operation A shortage of hydraulic oil can cause hydraulic system breakdown and damage to major mechanical parts due to overheating ASSEMBLY AN...

Page 17: ...14 14 GETTING TO KNOW YOUR MACHINE A B C D E F H I J K L G...

Page 18: ...nd angle scale which stops the bending rotation when the roller enters the scales detent GENERAL DESIGN DESCRIPTION You have made a practical choice in purchasing the RDB 150 Hydraulic Bending Machine...

Page 19: ...ated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance...

Page 20: ...ted below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All co...

Page 21: ...e will make a squealing noise when the cylinders deadhead this is normal and will not hurt the function of the machine 3 Repeat this sequence as many times as necessary usually 5 6 full cycles to remo...

Page 22: ...ie over the centering pin until the three unequally spaced drive pins engage the receiving holes formed in the die Note The die will only fit one way 2 When the drive pins line up the die will drop al...

Page 23: ...ough all the holes reinstall clip on the hitch pin with the engraved side of the counter die facing up 6 The counter die should be positioned approximately 1 8 3mm away from the die This is accomplish...

Page 24: ...Counterdie Position Too far away from die Touching die Correct Counter Die Position Approximately 1 8 3mm away NOTICE Be sure the long end of the counter die points away from the hook arm or to the r...

Page 25: ...rting material to start Lubricating counter die bending Important Liberally apply lubricant along the counterdie and the 1 2 of the material that contacts the counter die A with a WD 40 style lubrican...

Page 26: ...the same grades of material 5 If the bend requires more degrees Increase the degrees by further activating the forward foot pedal switch This allows the operator to gradually reach a bend angle on th...

Page 27: ...lso Example Bend a piece of material to a desired angle using the top degree dial only Once you are at the final bend position Stop with the material still in the machine Loosen and rotate the lower d...

Page 28: ...ntil all bending pressure is released from the bend Activating the quick release lever 3 Activate the quick release counter die lever A and completely remove the material 4 After the material is safel...

Page 29: ...aken when bending material with an existing bend There must be enough straight material to complete the bend If there is not enough material the bent part of the material will crash into the counter d...

Page 30: ...y size type and wall thickness so it will never be consistent from size to size The best way to determine a materials springback is to do sample bends to 90 degrees until a perfect 90 is obtained At t...

Page 31: ...est For non symmetrical bends continuous one direction bending is best Another way to layout material is to draw them in a 2D computer software program like Auto Cad There are many free programs on th...

Page 32: ...e D Tube outside diameter t Tube wall thickness a First bend arc angle H Height of offset b Second bend arc angle L Length of offset A First tangent R1 First radius B Straight between bends R2 Second...

Page 33: ...required by the bending machine to form the bend Neutral Axis That portion of the pipe or tube that is neither in compression nor tension O D Outside diameter in inches of the tube or pipe Out of Plan...

Page 34: ...bending aluminum lubrication is very important if the results are less than desirable with WD 40 other lubricants can be used such as Johnson Paste Wax seems to work the best High Pressure grease Hig...

Page 35: ...Bending Die 2 Die Cap 3 Quick Release Handles 4 Hook Arm 5 Hook Arm Clamp 6 Plastic Slide 7 Slide Mount 8 Quick Release Studs Square Tooling Setup 1 Install the bending die 1 on to the spindle Be care...

Page 36: ...die 1 Remove the material and re snug the cap clamps 9 Install the next piece of material to be bent and repeat these steps Large Size Square When bending larger than 1 5 38 1mm thinner wall square tu...

Page 37: ...th AW 46 hydraulic fluid Hydraulic fluid and the filter should be changed when the filter gauge reads Change Filter Check periodically for leaks If a leak is detected consult BAILEIGH INDUSTRIAL HOLDI...

Page 38: ...35 35 RDB 150 ELECTRICAL SCHEMATIC...

Page 39: ...36 36 RDB 150 AS ELECTRICAL SCHEMATIC...

Page 40: ...37 37 HYDRAULIC DIAGRAM M1 1 1 3 2 4 2 3 2 4 S1 S2 FORWARD REVERSE PRESSURE GAUGE PRESSURE RELIEF FLOW DIVIDER COMBINER B1 A2 A1 B2 P T G 11 7 1 24 30 25 23...

Page 41: ...adjusting knob until the autostop dial plate comes into the same plane as the micro switch roller Incorrect autostop switch position Check that the solenoid valve has its wires connected To Check it...

Page 42: ...may need to be clamped Wrong material for the die set Spindle drive pins are damaged If the bend dies are not bolted down properly the drive pins will get damaged Replace drive pins Poor Bend Results...

Page 43: ...091 0 126 1 2 0 840 0 700 0 080 0 109 0 147 0 188 0 294 3 4 1 050 0 700 0 080 0 113 0 154 0 219 0 308 1 1 315 0 700 0 110 0 133 0 179 0 250 0 358 1 1 4 1 660 0 700 0 110 0 140 0 191 0 250 0 382 1 1 2...

Page 44: ...0 6631 68 1 1866 9 0 1571 39 0 6806 69 1 2041 10 0 1745 40 0 6980 70 1 2215 11 0 1920 41 0 7155 71 1 2390 12 0 2094 42 0 7329 72 1 2564 13 0 2269 43 0 7504 73 1 2739 14 0 2443 44 0 7678 74 1 2913 15 0...

Page 45: ...D HOLE 2 SILVER HOLE 3 3 5 GOLD HOLE 2 SILVER HOLE 3 GOLD HOLE 3 3 75 SILVER HOLE 3 GOLD HOLE 3 SILVER HOLE 4 4 SILVER HOLE 3 GOLD HOLE 3 SILVER HOLE 4 4 5 GOLD HOLE 3 SILVER HOLE 4 GOLD HOLE 4 5 SILV...

Page 46: ...43 43 Diagram 1...

Page 47: ...44 44 Diagram2...

Page 48: ...45 45 PARTS DIAGRAM Power Unit and Cart Assembly Parts Diagram...

Page 49: ...46 46 Main Tube and Cylinders Assembly Parts Diagram...

Page 50: ...47 47 Swing Arm Assembly Parts Diagram...

Page 51: ...48 48 Degree Dials Parts Diagram...

Page 52: ...052 Top Pivot Plate 1 17 M150 7A014 Top Bushing 1 18 PP 1071 3 4 Dowel Pin 3 19 ME M300 7A003 Center Pin 1 20 BSM 0026 M12 x 1 75 x 50 SHCS 2 21 ME M150 7A011 Spacer Shaft Metric 1 22 ME M175 6A004 Ti...

Page 53: ...HCS 2 49 PP 0853 8 To 6 Elbow 4 50 PP 1294 WEG Euro Switch 1 51 BSM 0132 M5 x 0 8 x 10 PPMS 4 57 BS 0041 3 8 16 x 1 HHCS 8 53 BSM 0175 M20 x 2 5 x 110 SHCS 1 54 ME M150 5A006 Main Tube Assembly 1 55 B...

Page 54: ...e Assembly Parts Diagram Item Part Number Description Qty 1 M150 6A013 Main Tube 1 5 BS 0329 3 8 16 x 75 SHCS 8 6 M150 7A015 Flanged Sleeve Bushing 1 7 PP 0294 Flanged Sleeve Bearing 1 8 BS 0070 25 28...

Page 55: ...150 5A007 Upright Base 1 3 PP 0035 1 Set Screw Collar 4 5 PP 0064 8 Rubber Wheel 2 6 PP 0043 1 0 ID x 1 1875 OD x 0 75 LG Bushing 4 7 BS 0083 3 8 Flatwasher 8 8 BS 0074 3 8 Lockwasher 8 9 BS 0125 3 8...

Page 56: ...53 53 Hydraulic System Parts Diagram...

Page 57: ...ck Washer 4 13 PP 1251 Manifold 1 14 BS 0005 1 4 20 x 50 SHCS 3 15 PP 0858 6 To 6 Straight Face Seal 5 16 PP 1128 Brass Barb Elbow 2 17 PP 1114 Fill Cap 1 18 PP 1138 Nylon Washer 4 19 BS 0148 5 16 18...

Page 58: ...55 55 NOTES...

Page 59: ...56 56 NOTES...

Page 60: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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