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OPERATOR’S MANUAL

110 TON HYDRAULIC SHOP PRESS

HSP-110M-HD AND HSP-110M-1500-HD

© 2015 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 07/2015

Baileigh Industrial, Inc.

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for HSP-110M-HD

Page 1: ...BAILEIGH INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual result...

Page 2: ...REPLANNING 22 Workpiece Considerations 22 General Information 23 PRESS FUNCTIONS 24 On Off Switch 24 Direction Control Valve 24 Pressure Gauge 25 Pressure Regulation Valve 25 Pressure Adjusting 25 Air...

Page 3: ...ELECTRICAL SCHEMATIC 40 Electrical Parts List 40 TROUBLESHOOTING 41...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Page 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 8: ...t or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises HYDRAULIC HOSE FAILURE Exercise CAUTION around...

Page 9: ...he possibility of personal injury However if normal safety precautions are overlooked or ignored personal injury to the operator may result Safety equipment such as guards hold downs safety glasses du...

Page 10: ...ine 12 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired 13 Check for damaged parts Before using any tool or machine carefully check any pa...

Page 11: ...time only Do not use maximum force when the ram is extended further than 3 4 of its length This can damage the piston rod Maximum force with long stroke Maximum force with short stroke Note Not obser...

Page 12: ...0kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics...

Page 13: ...painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protect...

Page 14: ...ng capacity and forks that are long enough to reach the complete width of the machine Remove the securing bolts that attach the machine to the pallet Approaching the machine from the side lift the mac...

Page 15: ...cts If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for securin...

Page 16: ...nnect through holes in the base of the stand Provide adequate clearance for the equipment in an environment that is clean non flammable non corrosive and dust free WARNING Before operating the press m...

Page 17: ...14 14 MODEL A B HSP 110M HD 57 08 1450mm 25 98 660mm HSP 110M 1500 HD 76 77 1950mm 25 98 660mm...

Page 18: ...A B C D E F G HSP 110M HD 42 12 1070mm 64 17 1630mm 95 67 2430mm 85 03 2160mm 32 28 820mm 12 40 315mm 39 37 1000mm HSP 110M 1500 HD 61 81 1570mm 83 86 2130mm 95 67 2430mm 104 72 2660mm 32 28 820mm 12...

Page 19: ...16 16 GETTING TO KNOW YOUR MACHINE A I G H L J B F K C E D...

Page 20: ...Saddle presses against the work material F Press Cylinder Provides the force to complete the press operation G Pressure Gauge displays the current pressure during operation H Hydraulic Operating Lever...

Page 21: ...ecurely however do not over tighten and distort the swivel fitting collar 6 Route the hydraulic hoses to the top of the hydraulic cylinder and matching the number labels 1 to 1 and 2 to 2 one at a tim...

Page 22: ...19 19 12 Place the cover over the motor and hydraulics so that the cutout provides access to the operating controls 13 Secure in place using the three screws removed earlier...

Page 23: ...grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a ground...

Page 24: ...cord connection 1 Unwrap the power cord and route the cord away from the machine toward the power supply a Route the power cord so that it will NOT become entangled in the machine in any way b Route...

Page 25: ...at the ram remains aligned with and centered with the workpiece and the bed Relieves the hydraulic pressure and allows the ram to return to the retracted position Workpiece Considerations Before using...

Page 26: ...ng ring is removed and the hydraulic pressure is relieved Special Fits Make sure that interference fits are correct before pressing a part on and make sure that the applicable parts have been heated o...

Page 27: ...er is released it will return to the stop 0 position and the piston will stop and stay in the current position Slow 1 position When the lever is pulled outwards to the first position the piston will e...

Page 28: ...nge to damage the piece part Working at reduced pressure when available will also reduce the stress on the press and the hydraulic system Use the chart next to the pressure gauge to determine the pres...

Page 29: ...to fully retract the ram 5 Extend the ram to the fully lowered position 6 Now fully retract the ram 7 Repeat this complete cycle at least 6 times to be sure all air is out of the system IMPORTANT Air...

Page 30: ...e table install the support pins the desired holes If raising the table raise the table high enough to expose the holes below the table and then install the support pins 7 When the support pins are in...

Page 31: ...28 28 Using the Machine Incorrect Correct...

Page 32: ...29 29 Incorrect Correct...

Page 33: ...Upwards movement of the piston is only allowed for adjustment of the table or returning the piston to its start position Any other use of the return stroke e g stretching can result in broken parts a...

Page 34: ...w it to spring back to the desired angle All metals exhibit a certain amount of spring back MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry w...

Page 35: ...dry and covered Keep the ram and piston fully retracted to prevent rust or corrosion If press efficiency drops purge air from the hydraulic system DO NOT allow lubricant on the frame bed or the heel...

Page 36: ...il from the tank 3 Clean the inside of the tank 4 Remove and clean the suction filter 5 Install the filter 6 Check the drained oil If there are metal particles visible or if the oil has a grey color T...

Page 37: ...34 34 OVERALL MACHINE PARTS DIAGRAM...

Page 38: ...35 35 Overall Machine Parts List Item Description 1 Mail Frame 2 Cylinder 3 Pressure Gauge 4 Plate 5 Plate Fixing Shaft 6 Bolt 7 Plate Shaft...

Page 39: ...36 36 RAM PARTS DIAGRAM...

Page 40: ...Parts List Item Description 1 Cylinder 2 Cylinder Cap 3 Neck Flange 4 Dust Cap 5 Cylinder Flange 6 Piston 7 Compact Seal 8 Teflon Stripe 9 O Ring 10 Scraper 11 Neck Seal 12 Bushing Band 13 Press Fram...

Page 41: ...38 38 ELECTRIC HYDRAULIC PUMP PARTS DIAGRAM...

Page 42: ...Absorb Filter 9 Block Pressure Bolt 10 Connecting Bolt 11 Connecting Plate 12 O Ring 13 Hydraulic Pump 14 O Ring 15 Connecting Plate 16 Oil Sight Gauge And Temperature Read Out 17 Pressure Bolt 18 Pu...

Page 43: ...Electrical Parts List Q1 Motor Protection Overload Thermal Relay 9 14A GV2 ME16 Telemecanique H1 Indicator Lamp GV2 SN33 Telemecanique Enclosure Plastic Box GV2 MC01 Telemecanique Emergency Stop Modu...

Page 44: ...lace if needed Check and tighten any loose or leaking fittings Replace cylinder oil seals Clean hydraulic tank and system Slow operation Oil very thick due to cold temperature Low oil level sucking ai...

Page 45: ...42 42 NOTES...

Page 46: ...43 43 NOTES...

Page 47: ...44 44 NOTES...

Page 48: ...944 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGHINDUSTRIAL CO UK BAI...

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