Baileigh Industrial DP-1000E Operator'S Manual Download Page 33 | Manualshive

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Item

Part No.

Description

Qty

34

S1604007

Spring Assembly

1

35

S1603002

Quill

1

36

BRG6205GB276

Bearing

3

37

BRG6203GB276

Bearing

1

38

CLP40GB894D1B

Spacer

1

39

S1603001

Spindle

1

40

CLP17GB894D1B

Rubber Washer

1

41

52X4MM

O Ring

1

42

S1602022

Driving Sleeve

1

43

S1602023

Spacer

1

44

CLP25GB894D1B

Rubber Washer

1

45

M6x10GB78B

Hex Cap Screw

1

46

S1604004

Locking Assembly

1

47

S1605012

Foam Pads

6

48

S1605002

Cover

1

49

M10X35GB5781B

Hex Cap Screw

2

50

S1602003

Motor Rod

2

51

S1602007

Fastener

1

52

YL80-6

Motor

1

53

M8X30GB5783B

Hex Cap Screw

4

54

WSH8GB97D1B

Flat Washer

4

55

S1609007

Locking Knob

2

56

S1605010

Rubber Washer

2

57

S1605011

Collar

3

58

S1605014

Plate

4

59

S1605013

Plate

2

60

M5GB6170Z

Nut

5

61

1211B7E-AC24V

Contactor

1

62

S1602010

Cover

1

63

S1609012

Plate

1

64

WSH5GB862D2B

Spacer

4

65

M5X8GB818Z

Cross Pan Head Screw

6

66

M4X10GB818B

Cross Pan Head Screw

4

67

S1602008

Select Switch

1

68

ZSD-AC24V

Indicator Light

1

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Summary of Contents for DP-1000E

Page 1: ...IGH INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting fr...

Page 2: ...ing the Machine 13 GETTING TO KNOW YOUR MACHINE 14 ASSEMBLY AND SET UP 16 ELECTRICAL 18 ELECTRICAL SCHEMATIC 20 OPERATING ADJUSTMENTS 21 Belt Speed Change 21 Depth Stop 22 Work Table 22 Drill Protecti...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Page 5: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...NG POINTS AND CUTTING HAZARD NEVER place hands fingers or any part of your body on or near rotating tooling This tooling can be extremely dangerous if you do not follow proper safety procedures Keep h...

Page 8: ...injury But even the best guard won t make up for poor judgment carelessness or inattention Always use common sense and exercise caution in the workshop If a procedure feels dangerous don t try it REM...

Page 9: ...safety goggles Wear a full face shield if you are producing metal filings 11 Do not overreach Maintain proper footing and balance at all times DO NOT reach over or across a running machine 12 Stay ale...

Page 10: ...n be performed safely 27 Properly lock the drill bit in the chuck before operating the machine 28 Hold the piece part firmly against the table DO NOT attempt to drill a piece part that does not have a...

Page 11: ...olumn Diameter Material 3 125 80mm Steel Tube Number of Spindle Speeds 5 Pulleys Materials Cast Iron Range of Spindle Speeds 250 2900RPM Power Transmission Micro Poly V Belt Base Work Area 23 6 x 15 1...

Page 12: ...sented here are subject to change without prior notice due to improvements of our products UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete Separate all parts from the packing...

Page 13: ...ntinues to dry TRANSPORTING AND LIFTING Follow these guidelines when lifting with truck or trolley The lift truck must be able to lift at least 1 5 2 times the machines gross weight Make sure the mach...

Page 14: ...d through the machine Space needed for auxiliary stands work tables or other machinery Clearance from walls and other obstacles Maintain an adequate working area around the machine for safety Have the...

Page 15: ...nchoring the Machine It is recommended to allow a minimum of 30 762mm on each side of the machine to allow for head and or table swing This machine requires a solid floor such as concrete at a minimum...

Page 16: ...14 14 GETTING TO KNOW YOUR MACHINE A B C D E F G I J L M K H Q P N R O...

Page 17: ...on Crank Handle Elevation Clamping Knob located on opposite side N Emergency Stop Button Estop In the event of incorrect operation or dangerous conditions the machine can be stopped immediately by pre...

Page 18: ...he column 6 Insert the column into the pocket on the bottom of the head assembly until the column is fully seated into the head pocket 7 Install the slip wedge pin and clamping bolt assembly into the...

Page 19: ...ove the cap screw and washer A and insert the guard shaft into the holder from the bottom up 16 Install the height adjustment bushing onto the top of the shaft and align the lock screw B with the groo...

Page 20: ...indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resist...

Page 21: ...he minimum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causin...

Page 22: ...20 20 ELECTRICAL SCHEMATIC...

Page 23: ...pulley of the pullies onto a smaller pulley to remove additional belt tension 8 Position the belt on smaller of the pullies to be used for the new speed and then rotate the pullies by hand and work th...

Page 24: ...the collar B 5 Secure the collar by tightening the lock knob A 6 Remove the material and test the depth stop by measuring how far the spindle travels when the handles are rotated Work Table 1 Loosen t...

Page 25: ...Tighten the thumb knobs to hold the lower guard in position 4 The drill guard can slide up within the mounting bracket with the stop block B stopping the downward travel Drill guard shown fully lowere...

Page 26: ...g and galling to assure maximum gripping OPERATION 1 Secure drill bit in the chuck Insert the drill into the chuck jaws at least 1 25 4mm when possible but do not insert it so far that the jaws touch...

Page 27: ...the cutting speed is correct reduce the feed rate until the chips are silver If the chips are powdery increase the feed rate so the chips are more coarse but not overheated Indication of Extreme Spee...

Page 28: ...may inflict injury to yourself or others Weekly Maintenance Lubricate threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Clean the machine and the area...

Page 29: ...ill Press is to be inactive for a long period of time prepare the machine as follows Detach the plug from the electrical supply panel Clean and grease the machine Cover the machine TROUBLESHOOTING Tro...

Page 30: ...too fast for material and drill size Reduce feed rate No or improper cutting fluid or coolant being used Use cutting fluid or change to proper fluid or coolant for material being drilled Improperly g...

Page 31: ...29 29 PARTS DIAGRAM...

Page 32: ...S1601017 Retaining Ring 1 14 M6X8GB80B Hex Socket Cap Screw 1 15 S1602001 Headstock 1 16 S1602004 Block 1 17 S1602005 Block 1 18 S1602015 Lock Handle Assembly 1 19 S1604006 Spacer 1 20 S1604008 Spring...

Page 33: ...embly 1 47 S1605012 Foam Pads 6 48 S1605002 Cover 1 49 M10X35GB5781B Hex Cap Screw 2 50 S1602003 Motor Rod 2 51 S1602007 Fastener 1 52 YL80 6 Motor 1 53 M8X30GB5783B Hex Cap Screw 4 54 WSH8GB97D1B Fla...

Page 34: ...2 S1605005 01 Motor Pulley 1 83 PIN6x6x45GB1096D Flat key 1 84 M6X6GB77B Hex Cap Screw 1 85 S1605001 Cover 1 86 S1605009 Shaft 1 87 S1606014 Switch Socket 1 88 M4X16GB818B Cross Pan Head Screw 2 89 LJ...

Page 35: ...6D1B Large Spacer 1 108 S1605008 handle 1 109 6mm Steel Ball 1 110 0 5X4 5X5 94GB2089B Spring 1 111 M8x12GB77B Hex Cap Screw 1 112 M8GB6170B Nut 1 113 S1609009 Pin 1 114 8mm Steel Ball 2 115 1X6X15 75...

Page 36: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24...

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